We Energies Coal Combustion Products ... - The White House

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Oak Creek Power Plant (OCPP) 4801 East Elm Road, Oak Creek, Wisconsin 53154 This 1154 MW pulverized coal-fired plant is located in the city of Oak Creek, Milwaukee County, near the Milwaukee-Racine county line. It supplies electrical energy to the company's power grid and produces approximately 112,000 tons of fly ash and 23,000 tons of bottom ash by burning a subbituminous coals. Fly ash and bottom ash are handled by separate conveyance/storage systems. All bottom ash is removed as necessary by the company's designated bottom ash marketing agent, A.W. Oakes & Son, who manages a stock pile for this product on site. The stock pile allows for beneficial use activities that require larger quantities of materials. Oak Creek Power Plant also has a 20,000 ton fly ash storage facility for winter production. Pleasant Prairie Power Plant (PPPP) 8000 95th Street, Kenosha, Wisconsin 53142 This 1210 MW, pulverized coal-fired plant is located in the town of Pleasant Prairie in Kenosha County. Each year it produces approximately 231,000 tons of fly ash and 51,000 tons of bottom ash by burning a blend of low sulfur subbituminous coals. Each CCP is handled by separate conveyance/storage systems. Fly ash that is not immediately transported offsite by the Company’s designated fly ash marketing agent, Lafarge, can be stored on site in a company-owned 12,000 ton capacity storage building. We Energies 28 Coal Combustion Products Utilization Handbook s
All bottom ash is removed as necessary by the company's designated bottom ash marketing agent, A.W. Oakes & Son, who manages a stockpile for this product on site. The stockpile allows for beneficial use activities that require larger quantities of material. Port Washington Power Plant (PWPP) 146 South Wisconsin Street, Port Washington, Wisconsin 53074 This 225 MW, pulverized coal-fired plant is located in the city of Port Washington in Ozaukee County. It supplies electrical energy to the company's power grid. It produced approximately 30,000 tons of fly ash and 3,300 tons of bottom ash by burning low sulfur bituminous coal. One of the plant's three units (units 1) is equipped with a sodium bicarbonate sorbent injection system to capture sulfur oxides. 29 We Energies Coal Combustion Products Utilization Handbook
Page 1 and 2: Ramme - Tharaniyil Second Edition A
Page 3 and 4: This book is dedicated to all the i
Page 5 and 6: Contents Chapter 5 Controlled Low-S
Page 7 and 8: Contents Appendix A Product Data Sh
Page 9 and 10: Chapter 1 Background and History o
Page 11 and 12: The United States is the world's se
Page 13 and 14: are currently installed on about 25
Page 15 and 16: problems. In the late 1920’s, cin
Page 17 and 18: Chapter 2 CCPs and Electric Power
Page 19 and 20: for loading dry bulk semi tankers o
Page 21 and 22: Figure 2-2: Basic Diagram of an IGC
Page 23 and 24: Properties of Fly Ash Fly ash is a
Page 25 and 26: for air entraining admixtures, maki
Page 27 and 28: Fly ash is an artificial pozzolan.
Page 29 and 30: Table 2-6: Geotechnical Properties
Page 31 and 32: Table 2-9 shows the chemical compos
Page 33 and 34: Table 2-12: Typical Chemical Compos
Page 35: The following coal fired power plan
Page 39 and 40: ottom ash is removed by a hydraulic
Page 41 and 42: Chapter 3 Properties of We Energie
Page 43 and 44: that distribute and test fly ash to
Page 45 and 46: Physical, Chemical and Mechanical P
Page 47 and 48: However, some engineering propertie
Page 49 and 50: ----------------------------U.S. ST
Page 51 and 52: Results of Testing to AASHTO Standa
Page 53 and 54: Table 3-8: Summary of We Energies B
Page 55 and 56: Chapter 4 Concrete and Concrete Ma
Page 57 and 58: alumina in the pozzolan may also re
Page 59 and 60: Dunstan summarized his work in term
Page 61 and 62: The level of shrinkage strains depe
Page 63 and 64: strength tests were performed at va
Page 65 and 66: Discussion of Test Results - 4,000
Page 67 and 68: Other important observations from t
Page 69 and 70: Figure 4-3: Compressive Strength vs
Page 71 and 72: 300 290 AMOUNT OF WATER, lbs 280 27
Page 73 and 74: Table 4-8: PPPP ASTM C618 Class C F
Page 75 and 76: The final setting time for 5000 psi
Page 77 and 78: Table 4-12: Length Change* NON-AIR-
Page 79 and 80: Table 4-14: Freeze-Thaw Tests* (Air
Page 81 and 82: Abrasion resistance tests were perf
Page 83 and 84: Table 4-16: Compressive Strength Te
Page 85 and 86: 4 DEPTH OF WEAR, mm @ 60 Minutes 3.
Page 87 and 88:
Table 4-19: Mixture Proportions Usi
Page 89 and 90:
12000 COMPRESSIVE STRENGTH, PSI 100
Page 91 and 92:
Table 4-21: Air Permeability Test R
Page 93 and 94:
Table 4-22: Water Permeability Test
Page 95 and 96:
Table 4-23: Chloride Permeability T
Page 97 and 98:
Tax Incremental Financing (TIF) was
Page 99 and 100:
Figure 4-20 : Maple Avenue roadway
Page 101 and 102:
Figure 4-22: Finishing touch to We
Page 103 and 104:
Table 4-26: Concrete Mixture and Si
Page 105 and 106:
6. The high-volume Class C fly ash
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Table 4-31: Average Tensile Strengt
Page 109 and 110:
Table 4-35: Changes in Ultrasonic P
Page 111 and 112:
Table 4-38: Results of De-Icing Sal
Page 113 and 114:
Table 4-40: Abrasion Resistance of
Page 115 and 116:
Summary Based on the data recorded
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3.00 M 101.5 MM WRAPPED UNDERDRAIN
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mixture and concrete mixture. Also,
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Testing Program The testing program
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Test Results Table 4-46 shows the c
Page 125 and 126:
Fly Ash Concrete for Precast/Prestr
Page 127 and 128:
Table 4-49: Concrete Mixture Propor
Page 129 and 130:
Figure 4-27: Electrical Resistance
Page 131 and 132:
Table 4-51: Electrical Properties o
Page 133 and 134:
fly ash by weight of total cementit
Page 135 and 136:
Table 4-53: Compressive Strength of
Page 137 and 138:
Chapter 5 Controlled Low-Strength
Page 139 and 140:
Table 5-1: Mixture Proportions and
Page 141 and 142:
1800 COMPRESSIVE STRENGTH, psi 1600
Page 143 and 144:
Table 5-3: Chemical and Fineness Te
Page 145 and 146:
1800 COMPRESSIVE STRENGTH, psi 1600
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and corresponding compressive stren
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conductivity tests were conducted u
Page 151 and 152:
It can be concluded from this resea
Page 153 and 154:
Table 5-13: Compressive Strength of
Page 155 and 156:
(4) Compatible with copper, aluminu
Page 157 and 158:
Mechanical Properties The compressi
Page 159 and 160:
Figure 5-10: Electrical permeabilit
Page 161 and 162:
Pilot Projects Using We Energies CL
Page 163 and 164:
WisDOT Low Permeability CLSM with W
Page 165 and 166:
material for foundations, changing
Page 167 and 168:
Chapter 6 Commercial Applications
Page 169 and 170:
The report also evaluated frost sus
Page 171 and 172:
Field Study Following the initial s
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Figure 6-3: Bottom ash base course
Page 175 and 176:
Table 6-2: Permeability and Drainag
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Bottom Ash as an Aggregate in Aspha
Page 179 and 180:
Table 6-4: Total Elemental Analysis
Page 181 and 182:
We Energies Bottom Ash as a Soil In
Page 183 and 184:
The coal combustion materials landf
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The only other compounds detected t
Page 187 and 188:
affect combustion. The resulting fl
Page 189 and 190:
Table 6-7: Dry-Cast Concrete Block
Page 191 and 192:
Table 6-10 Compressive Strength of
Page 193 and 194:
Chapter 7 Fly Ash Stabilized Cold
Page 195 and 196:
Using the back-calculated SN values
Page 197 and 198:
Falling Weight Deflectometer tests
Page 199 and 200:
unconfined compressive strength of
Page 201 and 202:
Chapter 8 Fly Ash Metal Matrix Com
Page 203 and 204:
The green density of the aluminum f
Page 205 and 206:
Table 8-1: Alloy Samples Tested in
Page 207 and 208:
Cenospheres Cenospheres are hollow,
Page 209 and 210:
Chapter 9 Environmental Considerat
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judgment is required for new applic
Page 213 and 214:
Table 9-2: NR 538 Fly Ash Analysis
Page 215 and 216:
Table 9-3: NR 538 Fly Ash Analysis
Page 217 and 218:
Table 9-4: NR 538 Bottom Ash Analys
Page 219 and 220:
Table 9-5: NR 538 Bottom Ash Analys
Page 221 and 222:
Table 9-7: ASTM D3987 Extraction An
Page 223 and 224:
Table 9-8: Typical Heavy Metals Fou
Page 225 and 226:
The voluntary C 2 P 2 Challenge Pro
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General Usage - NR 538 Applicabilit
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* Use Property Owner Notification -
Page 231 and 232:
Mercury Removal-Ash Beneficiation (
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the air slide inlet was set at 538
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equired removal temperatures of 813
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Chapter 10 Minergy LWA - Structura
Page 239 and 240:
Chapter 11 Sample Specifications
Page 241 and 242:
Part 2 - Products 2.01 Concrete Mat
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3.02 Embedded Items A. All sleeves,
Page 245 and 246:
C. Provide adequate number of units
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B. Reinforce or replace deficient w
Page 249 and 250:
show the strength of masonry strong
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3.02 Bottom Ash Placing and Compact
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3. The CLSM shall meet the followin
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3.02 CLSM Depositing A. CLSM shall
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11.5 Sample Specification for We En
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D. Basis of Payment This item, meas
Page 261 and 262:
If the reprocessed asphaltic base-f
Page 263 and 264:
Chapter 12 References 1. American
Page 265 and 266:
33. University of Wisconsin-Milwauk
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69. Naik, T.R., Kraus, R.N., and Si
Page 269 and 270:
Appendix A Product Data Sheets Min
Page 271 and 272:
Personal Protective Equipment Speci
Page 273 and 274:
FirstAid Eyes Inhalation Ingestion
Page 275 and 276:
Appendix B Radioactivity in Coal a
Page 277 and 278:
annual number of curies of each of
Page 279 and 280:
is divided among cosmic (30 mrem),
Page 281 and 282:
constructed with fly ash building m
Page 283 and 284:
Appendix C Field Guide for Recycli
Page 285 and 286:
‣ Blend the fly ash and prepared
Page 287 and 288:
Index AASHTO See American Associati
Page 289 and 290:
Index Backfill material, 6, 43, 138
Page 291 and 292:
Index Disposal costs, 5 See also La
Page 293 and 294:
Index Pavement, 26, 109, 187; botto
Page 295 and 296:
Index Size, boiler slag, 22; bottom
Page 297:
About the Authors Bruce W. Ramme B
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