ComputerAided_Design_Engineering_amp_Manufactur.pdf

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FIGURE 7.12 Relationship between punch shape, envelope shape, and mount type. (From Cheok, B.T. et al. 1996. With permission of the Council of the Institution of Mechanical Engineers.) FIGURE 7.13 Basic bending configurations to support the various bend features (bend angle not necessarily 90�). (From Cheok, B.T. et al. 1996. With permission of the Council of the Institution of Mechanical Engineers.)
TABLE 7.1 Schema for the Generation of Punch Plates Component Name: Punch plate Function: Hold and support punches Requirements: 1. Provide sufficient area to mount punches, fasteners, locators, pilots, and other components. 2. Provide sufficient strength to bear stripping forces. Geometrical and Topological Features Governing Rules and Functions Plate Thickness Function of punch sizes. Plate Length and Width Spatial arrangement of punches as defined by strip layout. Location and size of fasteners, locators and pilots. Rules on minimum distance between holes. Rules on minimum distance between holes and plate edges. Plate Location Below backing plate. Rules governing size and location of retaining holes for: Punches: spatial arrangement of punches as defined by strip layout. Pilots: spatial arrangement of pilots as defined by strip layout. Dowels: rules on locators. Screws: rules on arrangement of fasteners; size is a function of stripping forces. the screws and dowels should be placed in locations so that they are sufficiently far apart to provide the fastening strength and positional accuracy required. At the same time, they cannot be too close to the other holes and pockets on the plates so as to adversely affect the strength of the plates they are holding and locating. The following steps can be used to place screws and dowels on plates: 1. The envelope areas of the holes and pockets on the plate are derived. The envelope area of a hole is the circumscribing circle whose diameter is equal to the diameter of the hole enlarged by a factor to satisfy die design rules controling minimum distances between holes. 2. The envelope rectangle circumscribing the envelope areas of all the holes and pockets is derived. This represents the minimum plate area required to mount the tools (on punch plate) or accommodate the holes (on die block). 3. Thereafter the envelope areas of the holes to accommodate the screws and dowels are placed at the corners of the envelope rectangle according to the predefined configurations, some of which are shown in Figure 7.14. 4. The arrangement in which the locators are farthest apart is the preferred solution and will be accepted immediately if it satisfies the die space constraint. 5. Otherwise, the arrangement which requires the minimal die space will be accepted. 6. The envelope area including the holes for the screws and dowels is derived. This represents the minimum plate area required by the punch plate. 7. The actual plate size will be selected by matching the dimensions of the envelope area with the next bigger plate provided in the standard catalogue component library. 8. Finally, the position of the screws and dowels is adjusted to be further away from the center of the plate to take advantage of the bigger plate area. 7.12 3-D CAD Representation of the Progressive Die The MBR approach can be used to generate a complete description of the progressive die assembly in the knowledge base. This has to be translated into CAD models for visualization and manufacturing purposes. Traditionally, die designers have used 2-D drawings to represent the die assembly. However, in an automated design environment, 2-D drawings are no longer adequate or efficient. There are several
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COMPUTER-AIDED DESIGN, ENGINEERING,
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Library of Congress Cataloging-in-P
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Editor Cornelius T. Leondes, B.S.,
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Chapter 1 Chapter 2 Chapter 3 Chapt
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the implementation of the IPD syste
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In our IPD system implementations,
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2. Specification of analysis-specif
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FIGURE 1.2 base or the design insta
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FIGURE 1.4 System architecture of t
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of a beam is considered for FEA. Th
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FIGURE 1.7 through the control expe
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2. machining facility (e.g., gang m
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from the FBDS. The user also specif
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Depending on the type of feature to
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TABLE 1.6 Tolerance synthesis is de
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FIGURE 1.12 Display of the NC tool
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component geometric entities and va
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FIGURE 1.14 The system architecture
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TABLE 1.10 User Input for the Toler
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TABLE 1.11 Tolerance Specifications
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7. Z. Young and I. R. Groose. A rul
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FIGURE 2.1 Tool paths generated for
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FIGURE 2.2 sented by instances of f
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TABLE 2.1 A CAD-Generated Hole Conf
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FIGURE 2.6 mounted on the rotary ta
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FIGURE 2.8 fixture for the machinin
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FIGURE 2.10 or best-fit, or the cur
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FIGURE 2.11 Linear approximation of
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FIGURE 2.13 Circular approximation
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FIGURE 2.14(b) Circular approximati
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FIGURE 2.16 Types of biarcs. FIGURE
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FIGURE 2.18 Approximation of scanne
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FIGURE 2.20 A touch trigger probe c
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TABLE 2.4 Substitute Elements in CM
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FIGURE 2.21 CMM planning requiremen
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Product Model Representation for Co
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© 2001 by CRC Press LLC TABLE 2.5
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TABLE 2.7 Partial Listing of Dimens
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24. Makinouchi, S., Okamoto, M., an
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Bijan Shirinzadeh Monash University
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FIGURE 3.1 Trends in flexible manuf
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FIGURE 3.3 and constrain different
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Other Fixturing Techniques There ar
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FIGURE 3.6 contact point. The geome
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FIGURE 3.8 The vertical support fix
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and moments about the contact point
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een identified, the normals are use
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one of choosing the variables: such
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Fixture Module Location An importan
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FIGURE 3.15 Illustration of functio
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FIGURE 3.18 Minimum separation test
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direction) the face, respectively.
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FIGURE 3.21 Software structure for
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3.8 Conclusion A reconfigurable fix
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Heui Jae Pahk Seoul National Univer
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FIGURE 4.1(b) Conceptual framework
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4.3 Measurement Points Sampling and
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Surface S2 Measurement Path FIGURE
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FIGURE 4.4 Rough phase alignment ba
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deviation between the nominal CAD d
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FIGURE 4.6(a) Sum of squares distan
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FIGURE 4.7(c) Trailing edge. (c) th
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FIGURE 4.8(a) Profile tolerance of
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The calculated minimum form error i
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FIGURE 4.11(a) A typical mold havin
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FIGURE 4.11(d) Inspection results f
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FIGURE 4.12(c) Maximum deviation (p
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5.1 Introduction Developments in th
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process plan for a part (Figure 5.3
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FIGURE 5.5 leading to the developme
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the previously stored process plan
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FIGURE 5.7 Techniques of defining a
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Feature Recognition and Extraction
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in relation to another feature (e.g
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FIGURE 5.9 Framework for building a
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FIGURE 5.10 Process plan content.
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FIGURE 5.12 Schematic sketch of the
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Several techniques of defining a fe
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TABLE 5.1 Data Structure for Repres
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FIGURE 5.16 Classification of the t
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system to ensure that the part bein
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FIGURE 5.19 Graphical model of the
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TABLE 5.4 Data Structure for Repres
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FIGURE 5.20 Mapping between machini
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algorithms. (Some details of the pr
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FIGURE 5.24 An example rotational p
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FIGURE 5.26 Down_face-turn-up_face
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FIGURE 5.27 Procedure for machine t
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FIGURE 5.28 Determining the number
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DL is needed to be set only if the
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FIGURE 5.31 Operation sequencing co
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Cutting Tool Selection Selection of
Page 185 and 186: 1. A tool is searched for in the da
Page 187 and 188: FIGURE 5.32 Inputs to optimization
Page 189 and 190: When these values are substituted,
Page 191 and 192: Usually, maximum and minimum speed
Page 193 and 194: FIGURE 5.33 Solution methodology.
Page 195 and 196: TABLE 5.6 Process Plan Internal Rep
Page 197 and 198: In a strict theoretical perspective
Page 199 and 200: 18. Domazet, D. S. and Lu, S. C. Y,
Page 201 and 202: 63. Prasad, A. V. S. R. K., Rao, P.
Page 203 and 204: CAD systems. The sample consists of
Page 205 and 206: learn to master the new system. An
Page 207 and 208: Although researchers appear to agre
Page 209 and 210: Link and Zmud28 found that organic
Page 211 and 212: Informal Training Informal CAD trai
Page 213 and 214: informal training programs, felt th
Page 215 and 216: 6. C. A. Beatty, Tall Tales and Rea
Page 217 and 218: A.Y.C. Nee National University of S
Page 219 and 220: FIGURE 7.1 Planning, design, and ma
Page 221 and 222: A metal stamping can have the follo
Page 223 and 224: FIGURE 7.3 Strips used to notch out
Page 225 and 226: A Skeletal Approach for the Recogni
Page 227 and 228: These findings can be used to devel
Page 229 and 230: Semi-Direct Piloting In cases where
Page 231 and 232: a larger value, the die operations
Page 233 and 234: FIGURE 7.9 Symbolic relationship be
Page 235: FIGURE 7.11 The shape of the envelo
Page 239 and 240: strong reasons to support a move to
Page 241 and 242: FIGURE 7.16 3-D CAD model of a part
Page 243 and 244: References Cheok, B.T. et al. (1994
Page 245 and 246: include the once forbidden generati
Page 247 and 248: A temporal matrix (T-Matrix) is pro
Page 249 and 250: FIGURE 8.1 A basic process. (From R
Page 251 and 252: FIGURE 8.4(a) Generate a new IG usi
Page 253 and 254: Note if the pair of nodes are both
Page 255 and 256: TABLE 8.1 Summary of the Rules Cond
Page 257 and 258: The correctness of these rules is e
Page 259 and 260: needs to show that after each full
Page 261 and 262: ule is violated, a warning should b
Page 263 and 264: Π1 Π3 Π4 FIGURE 8.8(a) After add
Page 265 and 266: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Page 267 and 268: A ik � ‘U’ and is in a cycle
Page 269 and 270: FIGURE 8.12(a) Add [p2 t7 p7 t8 p4]
Page 271 and 272: FIGURE 8.12(c) Add a token to p8 vi
Page 273 and 274: FIGURE 8.12(e) Add [p8 t9 p14 t10 p
Page 275 and 276: FIGURE 8.13 An example of rule TT.0
Page 277 and 278: FIGURE 8.14 A GPN model of a machin
Page 279 and 280: FIGURE 8.15(b) The first exclusive
Page 281 and 282: FIGURE 8.15(d) The last exclusive T
Page 283 and 284: FIGURE 8.15(f) After entering the a
Page 285 and 286: FIGURE 8.15(h) Completion of Compon
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FIGURE 8.15(j) Two PP-generations:
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FIGURE 8.15(l) The last exclusive T
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t1 t5 p1 p5 t6 (a) t2 t3 t4 2 2 p2
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FIGURE 8.17 An example of partial f
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Theorem 10: If pi → pk in a synth
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Note that control transitions are o
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t j than the lower at , it indicate
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• Programming logic and VLSI arra
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7. Chao, D. Y. and D. T. Wang, Appl
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53. Villaroel, J. L., J. Martinez,
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q u : the numerator of the least ra
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geometric modeling, engineering ana
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In dimension driven or parametric d
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FIGURE 9.3 configuration of bodies
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FIGURE 9.6 FIGURE 9.7 Geometric Int
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FIGURE 9.8 Intersection of degrees
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will introduce a way to propagate p
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Completeness of Dimensions Complete
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FIGURE 9.12 3-D constraints. © 200
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The distance constraint from pt �
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therefore: Now merge the lists and
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Quantity analysis methods have the
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y a revolute joint. By selecting al
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