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Devcon Maintenance and Repair Solutions - Sintemar

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Field Application Reports<br />

Products:<br />

Application Date:<br />

Customer:<br />

Industry:<br />

Location 110<br />

Pump <strong>Repair</strong><br />

Titanium Putty / Brushable Ceramic<br />

6/1/82<br />

NY State Gas <strong>and</strong> Electric, Seneca Lake Plant<br />

Utility Power Generation<br />

Problem:<br />

Over several years of service this pump casing would receive extreme wear <strong>and</strong> cavitation from<br />

processing primary cooling water. The cavitation <strong>and</strong> wear was so severe that the pump was operating at<br />

50% efficiency. Previous method of repair was to replace complete pump casing at a cost of $60K.<br />

Solution:<br />

Complete surface area was s<strong>and</strong>blasted to a SSPC-SP5 white metal finish. All repair areas were then<br />

chemically cleaned using Cleaner Blend 300. Titanium Putty was mixed <strong>and</strong> applied filling all cavitated<br />

<strong>and</strong> worn areas deeper than .125”. Following a partial cure of Titanium Putty, (4 hours), Brushable<br />

Ceramic was applied to a thickness of 30 mils. Brushable Ceramic encapsulated the repair areas <strong>and</strong><br />

provided a long lasting, abrasion <strong>and</strong> chemical resistant, low co-efficient to friction surface coating.<br />

<strong>Devcon</strong>’s repair cost was $1K.

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