Devcon Maintenance and Repair Solutions - Sintemar

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Field Application Reports Products: Application Date: Customer: Industry: Location 9 Filter Plate Repair Ceramic Repair 5/14/97 Precision Casting Repair Mining Problem: The exposed edges of these filter plates would receive extreme corrosive and abrasive wear from a mineral and chemical slurry. Solution: Filter plate repair area was sandblasted to a SSPC-SP5 white metal finish. Complete repair area was chemically cleaned using Cleaner Blend 300. Ceramic Repair was applied to rebuild all worn, corroded and cavitated areas of the filter plate edges. Following complete curing of Ceramic Repair, (24 hours), the edges were ground machined to a precision finish. Finish tolerances requirement was .012”. Brushable Ceramic was strongly recommended to encapsulate repair areas and provide chemical resistance. This customer elected to use an industrial paint.
Field Application Reports Products: Application Date: Customer: Industry: Location 10 Valve Repair Flexane® 80 Putty 7/9/93 Geneva Steel Steel Manufacturing Problem: The protective rubber lining inside this cooling system valve and it’s cover, received extreme abrasive wear from processing a slurry combination of sand and water. The previous method of repair was to return to original equipment manufacturer for relining. Relining cost was estimated to be $1K. Solution: Repair surfaces including the damaged rubber lining and the metal substrate were roughened using a grinder and wire wheel attachment. Surfaces were then chemically cleaned using Cleaner Blend 300. FL10 Primer was applied to all exposed metal surfaces and allowed to cure or dry for 15 minutes. FL20 Primer was applied over the complete repair area including the FL10 primed metal. FL20 was allowed to cure or dry for 15 minutes. Flexane 80 Putty was applied to all damaged areas rebuilding the missing rubber. Flexane 80 Putty was smoothed and contoured using a putty knife. Flexane 80 Putty provided a long lasting, abrasion resistant protective lining. Devcon’s repair cost was $100.
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Devcon Maintenance and Repair Solutions - Sintemar

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