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Devcon Maintenance and Repair Solutions - Sintemar

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Field Application Reports<br />

Products:<br />

Application Date:<br />

Customer:<br />

Industry:<br />

Location 33<br />

Floor <strong>Repair</strong> Acid<br />

Environment<br />

Floor Patch - Ultra Quartz - EC7000 AR<br />

6-12-99<br />

Alcoa Aluminum<br />

Processing<br />

Problem:<br />

In the processing of aluminum in making cans, high concentrations of acids are used. These acids are<br />

contained in large tanks <strong>and</strong> used in groups in containment areas. These containment areas see “spills”<br />

which cause the concrete to be “eaten away” because of chemical attack. This application shows up to<br />

12” deep“trenches” into the concrete which harbors the acid in these pools, attacking the concrete even<br />

more.<br />

Solution:<br />

First, the floor was rinsed multiple times with water to “neutralize” the acid condition of the floor. After,<br />

dried Floor Patch was used to fill the large trenches, (12” deep), in the concrete around the tank areas.<br />

Before the Floor Patch cures, our chemical resistant Ultra Quartz was used to apply a final ¼” topcoat<br />

onto the entire surface for ultimate chemical resistance to the acid. All drains <strong>and</strong> sloped areas were<br />

shaped at this time for good drainage. Then a coating of Epoxy Coat 7000AR (12-15 mils) was applied<br />

over the entire containment area for acid resistance. This tank area is now protected for any spills that<br />

may occur.

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