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CSEM Scientific and Technical Report 2008

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Design of RF Passives in 65 nm CMOS<br />

M. Kucera, F. Pengg, A. Vouilloz, J. Chabloz, R. Caseiro, N. Scolari, C. Monneron<br />

Continuous cost reductions have for years been among the prevailing driving factors in IC <strong>and</strong> RF Design. To meet the challenges of the latest<br />

process technologies, which have impressive gate densities of up to 800’000 gates per square millimeter, it is becoming increasingly important to<br />

reduce the size of passive devices. This article gives an insight how <strong>CSEM</strong> has leveraged its experience <strong>and</strong> know-how to meet customer<br />

requirements in a 65 nm CMOS technology.<br />

Gate density is among the key performance indicators in ultra<br />

deep-submicron CMOS technologies. Process technology<br />

advancements have provided the digital design community<br />

with impressive capabilities, almost doubling every 18 months<br />

the number of digital logic gates per square millimeter.<br />

Compared to digital design, constraints <strong>and</strong> requirements are<br />

very different for RF circuits: gate density is not a concern, but<br />

rather the size <strong>and</strong> quality of the RF blocks – generally<br />

determined by the RF passive devices – for a given<br />

performance. A major challenge in RF design is to optimise<br />

the design of integrated passive devices like inductors <strong>and</strong><br />

capacitors. For highly integrated RF transceivers requiring<br />

high performance or ultra low-power consumption, these<br />

integrated passive devices are of utmost importance as their<br />

achievable characteristics <strong>and</strong> quality factors will directly<br />

determine the radio performance. Realizing innovative CMOS<br />

radios [1] requires a thorough underst<strong>and</strong>ing of the achievable<br />

<strong>and</strong> limiting characteristics of integrated RF passive devices. It<br />

is thus essential to underst<strong>and</strong> the device physics, to be<br />

capable of measuring them using state-of-the art RF wafer<br />

probers up to frequencies of typically 50 GHz, to extract the<br />

device parameters <strong>and</strong> elaborate a simulation model that can<br />

be used by the RF IC designers.<br />

Silicon foundries generally propose a basic set of RF passive<br />

devices in their design kits (DK), which can be used in generic<br />

cases where current consumption, performance <strong>and</strong> size are<br />

not an issue. The reasons are that universally usable <strong>and</strong><br />

suitable RF inductors do not exist: every inductor has its own<br />

inductance value <strong>and</strong> self-resonance frequency due to its<br />

parasitics. Furthermore as the silicon foundry knows neither<br />

the operating frequency nor the required inductor value it can<br />

only propose a limited usability of the required device or at<br />

best some kind of scalable device. A further important<br />

limitation lies in the fact that the associated models are often<br />

only approximate, <strong>and</strong> rarely correct at the desired frequency<br />

or the available metal layers. This leads to inaccurate<br />

simulations <strong>and</strong> unpredictable results <strong>and</strong> specifications. This<br />

is furthermore aggravated by the fact that foundries frequently<br />

only support inductors integrated with the expensive RF<br />

options, something customers often want to avoid, <strong>and</strong> which<br />

is against the trend of using pure digital processes for<br />

complex SOCs.<br />

For these reasons <strong>CSEM</strong> has designed dedicated inductors<br />

<strong>and</strong> capacitors in a recent 65 nm process (Figure 1) with the<br />

following specific requirements <strong>and</strong> characteristics:<br />

• Use of the metallization option defined <strong>and</strong> chosen by the<br />

customer based on cost <strong>and</strong> requirements of the SoC.<br />

• Consequent design <strong>and</strong> use of fully differential inductors:<br />

they offer, for magnetic reasons, much better quality<br />

factors, at approximately half the area.<br />

• Optimising the self-resonance frequency of the inductor to<br />

fit the operating frequency of the RF circuit, thereby<br />

improving the quality factor, <strong>and</strong> hence the RF<br />

performance (for example phase noise, gain or selectivity).<br />

This also leads to a reduced current consumption.<br />

• Exploiting the knowledge <strong>and</strong> the requirements of the<br />

surrounding circuit: the knowledge of current <strong>and</strong> voltage<br />

swings at the inductor nodes allows improvement <strong>and</strong><br />

optimisation of the geometry of the inductors in terms of<br />

path width (which can be made variable along the<br />

windings), number of turns in each metal layer, as well as<br />

number of metal layers used.<br />

• Optimising the inductor geometries <strong>and</strong> metal layers used<br />

in the given circuit <strong>and</strong> fitting the resulting parasitic<br />

capacitance to the entire circuit. This can turn unwanted<br />

parasitics into useful devices for some circuits or nodes.<br />

• Maintaining the optimal physical layout while also taking<br />

into account manufacturing constraints <strong>and</strong> rules of the<br />

foundry, especially concerning the maximum path width.<br />

• Improvements of the capacitors compared to the DK are<br />

also possible: by exploiting all the available metal layers,<br />

as well as a geometry adaptation, it was possible to<br />

improve the capacitance density by more than 15%. For<br />

the variable capacitances (varicaps), a modification of the<br />

layout towards a fully differential structure has allowed to<br />

increase the quality factor while fitting the device ideally to<br />

the otherwise fully differential VCO.<br />

In the next phase the designed inductors <strong>and</strong> capacitors will<br />

be measured, characterized <strong>and</strong> modelled. With these models<br />

it will be possible to obtain correct <strong>and</strong> meaningful simulation<br />

results even in ultra-deep submicron technologies.<br />

Figure 1: Integrated inductors in a 65 nm process<br />

[1] V. Peiris, et al., “A 1V 433/868MHz 25kb/s–FSK 2kb/s–OOK RF<br />

Transceiver SoC in St<strong>and</strong>ard Digital 0.18 µm CMOS”, in Int.<br />

Solid-State Circ. Conf. Dig. of Tech. Papers, Feb. 2005, 258–259<br />

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