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OP-755 Part 2 Pages 197-401 - Personal Page of GENE SLOVER

OP-755 Part 2 Pages 197-401 - Personal Page of GENE SLOVER

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323<br />

pipe plug 206701-6, and the screw 196780-4 from the pump head<br />

274302-1. Next remove the pump head mounting screws 206701-(<br />

and 271730-12, and the pump head 274302-1 can be removed. The<br />

valve plate 274299-5, the cylinder block 274299-1, and the<br />

universal link assembly can be lifted out. The pump shaft<br />

274300-1 with the pistons and bearings assembled can now be<br />

lifted out. Next remove thepintles 274298-3 from the end <strong>of</strong><br />

the pump housing and the pump yoke 274301-1 can be removed.<br />

129. T9 dismantle the pump shaft. - First remove the<br />

screws 271678-4 from the piston rod retainers 271692-4. Make<br />

sure that these parts are marked to insure reassembly in the<br />

same location. The piston rods 271690-4 can now be removeCi<br />

from the shaft. The pistons are further dismantled by straightening<br />

out the lock washers 271691-4, and then removing the<br />

bearing retainers 271690-3. Thebearings 274337-16 and 274337-15<br />

are next to be removed. 'Bearing 274337-16 is a light push fit<br />

on shaft 274300-1, and can be removed easily by tapping on the<br />

edge <strong>of</strong> the inner race <strong>of</strong> the bearing. The bearing 274337-15<br />

is a press fit on the shaft 274300-1, and can be removed only<br />

by inserting pins <strong>of</strong> equal length in the 3/8" diameter holes<br />

in the piston rod bores in the shaft, after the piston rod<br />

bearings 271691-6, have been removed. The shaft and 'pins are<br />

to be placed under a press and the bearing 274337-15 forced<br />

<strong>of</strong>f. When installing a new bearing 274337-15, the new bearing<br />

is to be heated in an oil bath to a temperature <strong>of</strong> 175 0 F. and<br />

is to be assembled quickly on to the shaft, before the bearing<br />

cools. The bearing support on the shaft 274300-1 is to be<br />

coated with "Micronized Graphite", a product <strong>of</strong> the Dixon<br />

Graphi te Co. to permit easy disassembly <strong>of</strong> the bearing. The<br />

spring retainer 271692-2 can next be removed by loosening the<br />

locking screw 220718-1 from the shaft, and removing the universal<br />

link retainer 271692-5. The cylinder bearing ,pin<br />

274296-5 can be removed from the cylinder block by tapping<br />

lightly on the end <strong>of</strong> the shaft, which will drive out the universal<br />

link retainer 271691-3.<br />

130. To reassemble the A-end J all parts are to be washed<br />

in a non-acid cleaning fluid, to insure cleanliness, and<br />

the parts are to be reassembled by reversing the dismantling<br />

procedure. When assembling the pistons in to the cylinder<br />

block, the pump yoke is to be tilted to one side, and the pistons<br />

and the universal link are to be fed in to their bores<br />

one at a time. All moving parts are to be checked to be free<br />

from bind. When assembling newoversize pistons into a worn<br />

cylinder block, the cylinder bores are to be remachined to<br />

make the bores true and round. The O'.fOlOoversize pistons are<br />

to be ground and polished to fit the bores with a clearance<br />

tolerance <strong>of</strong> .0008 to .0014 inches.<br />

131. Tor em0 vet her e p l en ish i nf!j, c ti e c k val v e s ( dr. no .<br />

274284). - It is not necessary to remove these assemblies for

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