Navien NP Condensing Tankless Gas Water Heater - Service Manual

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5.8. 10Error Error occurrence conditions and check items. Error 10E Air pressure error Description The system senses the air volume and the RPM signal, and displays 10E on the indoor thermostat in the following cases: 1. During pre-purge If the air volume sensor voltage fails to reach the standard voltage (ignition voltage), while the FAN RPM signal is sensed, the system retries pre-purge. If the air volume sensor voltage fails to reach the standard voltage after 10 continuous prepurge actions, the system determines the air pressure error (or the air pressure hose error), and the boiler switches into Lock-Out. 2. During combustion of boiler If the current RPM is higher than the standard RPM by 1,000 or higher, the system determines the air pressure error (excessive air pressure), and stops the combustion process. The boiler switches into Safety-Shutdown, and runs the fan continuously. If the current RPM becomes within the standard RPM ±500, the system cancels the error, and returns to the standby mode. Check items 1. If the error occurs intermittently, replace the controller with a new model (324-7M). 2. Check the air pressure hose (visual inspection on tear and hole, and water remained in the hose after installation). 3. Check if the venture (burner) hole is clogged. 4. Check if the condensed water hose or the drain is clogged. 5. Check the flue and exhaust environment. (Inflow of exhaust gas generates noise.) 6. Check if the air supply/exhaust flue is clogged (rainwater collected due to dent or downward installation). 7. Defective air pressure sensor or PCB. ©Navien America Inc. 2010 84 NR/NP series service Manual Version 2.0
Does APS* have normal operation voltage? No Replace APS Check Connector Yes Check the voltage between black and red wire of CN 6: 4.5 - 5.5VDC *APS: Air Pressure Sensor Is there any pulse output from the fan motor? No Replace APS Yes Check the voltage between black and white wire of CN 6: 0.3 - 4.0VDC Does the fan moter have normal operation voltage? No Remove all the restrictions in airflow around unit anf check the vent pipe Yes Replace tube Check vent and connector ©Navien America Inc. 2010 85 NR/NP series service Manual Version 2.0
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Service Manual Service Manual Servi
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4.4.2. NP-A Model 37 4.4.3. NR Mode
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8.2.8. Manifold 143 8.2.9. Main Gas
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Navien Warranty CAUTION This produc
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WARRANTY EXCLUSIONS This warranty d
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Abbreviation and Definition Abbrevi
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1.4. Safety Precautions DANGER FLAM
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DANGER WHAT TO DO IF YOU SMELL GAS
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GAS TYPE and AC VOLTAGE WARNING Nav
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2.2. Layout and Key Components 2.2.
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2.2.3. NR Model No Description Navi
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3. Technical Data 3.1. General Spec
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3.2.2. NR, NP Model 1) Connection D
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4.1.2. NP-A Model Exhaust pipe inta
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4.1.3. NR Model Exhaust pipe Intake
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YES GPS normal? YES MGV ON NO Lock-
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B Lock-out Outlet Thermistor >= 208
Page 36 and 37: 4.3. Dip Switch Settings There are
Page 38 and 39: 4.4. Wiring Diagram 4.4.1. NR-A Mod
Page 40 and 41: 4.4.3. NR Model ©Navien America In
Page 42 and 43: 4.5. Electrical Diagnostic Points G
Page 44 and 45: Point Function Wire Color Normal Va
Page 46 and 47: 4.6.2. Thermal Fuse Navien Part No.
Page 48 and 49: 4.6.4. High Limit Switch or Exhaust
Page 50 and 51: 4.6.6. Fan motor Navien Part No. Fu
Page 52 and 53: 4.6.8. Ignition Transformer Navien
Page 54 and 55: 4.6.10. Manifold PABCR180AMF_001 Na
Page 56 and 57: 4.6.12. GPS Navien Part No. Functio
Page 58 and 59: 4.6.14. Water Adjustment Valve Navi
Page 60 and 61: 4.6.16. Primary Heat Exchanger Navi
Page 62 and 63: 4.6.18. Buffer Tank (“A” Series
Page 64 and 65: 4.6.20. Bypass Mixing Valve (“Non
Page 66 and 67: Error Code E021 Reason Cold water i
Page 68 and 69: Check method Error type Cause The m
Page 70 and 71: Scenario 1 Is the igniter normally
Page 72 and 73: Check method Error type Cause Check
Page 74 and 75: Solenoid valve Proportional valve A
Page 76 and 77: To the direction of air supply hose
Page 78 and 79: Check method Error type Flame befor
Page 80 and 81: Check method Error type Sensor erro
Page 82 and 83: Check method Error type Sensor erro
Page 84 and 85: Does the fan moter have normal oper
Page 88 and 89: Check method Error type Cause Check
Page 90 and 91: 5.9. 12Error Error occurrence condi
Page 92 and 93: Off at switch of stage Defective ai
Page 94 and 95: 5.11. 16Error Error occurrence cond
Page 96 and 97: Temperature fuse > < Check if the t
Page 108 and 109: Emergency measures against closed f
Page 110 and 111: Check method Error type Defective s
Page 118 and 119: 1. Drain water, and unfasten the up
Page 120 and 121: Check method Error type Defective s
Page 122 and 123: Check the connection of wire to wir
Page 126 and 127: 5.27. Troubleshooting guide by symp
Page 128 and 129: 5.27.2. Hot water Error Cause Remot
Page 130 and 131: 6. Inspection Check and clean the h
Page 132 and 133: 6.2.2. Adjusting the Gas-Air Ratio
Page 134 and 135: 7. Maintenance Describe precautions
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7.3. Flushing the Heat Exchanger Fo
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8.2. Components Replacement Instruc
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8.2.3. Transformer 1. Turn off the
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8.2.5. Flame Rod 1. Turn off the ga
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8.2.7. APS 1. Turn off the gas supp
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WARNING Failure to correctly assemb
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WARNING Failure to correctly assemb
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8.2.11. Condensation Trap 1. Turn o
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8.2.13. Flow Sensor 1. Turn off the
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8.2.15. Circulation Pump (“A”Se
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8.2.16. 3-way Valve (“A” Series
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8.2.18. Bypass Mixing Valve (“Non
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NO Description Navien Part No. Rema
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9.3. Water Way Disassemble (NR-A)
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9.5. Water Way Disassemble (NP-A)
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10.2. Inspection Report Inspection
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Memo ©Navien America Inc. 2010 172
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Navien NP Condensing Tankless Gas Water Heater - Service Manual

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