272144 Vanguard Twin Cylinder OHV BRIGGS & STRATTON.pdf
272144 Vanguard Twin Cylinder OHV BRIGGS & STRATTON.pdf
272144 Vanguard Twin Cylinder OHV BRIGGS & STRATTON.pdf
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1. Push down on armature and brush end cap.<br />
2. Slide starter housing (1) over armature (2),<br />
aligning notch with insulated terminal.<br />
NOTE: Use care to prevent damage to magnets in<br />
starter housing.<br />
<br />
STARTER MOTOR SERVICE<br />
Models 540000, 610000<br />
Remove Starter Solenoid<br />
1. Remove nut and field coil wire from stud<br />
terminal.<br />
2. Remove solenoid mounting nuts and solenoid<br />
3. Lift solenoid to disengage drive lever from<br />
plunger, Fig. 29.<br />
NOTE: Hold starter in vertical position with drive<br />
housing side DOWN when removing and<br />
installing solenoid.<br />
<br />
<br />
Fig. 27<br />
Install Drive End Cap<br />
1. Assemble spacer washer (1) and spring washer<br />
(2, if equipped) to armature shaft, Fig. 28.<br />
2. Assemble drive end cap (4) to armature shaft.<br />
3. Align mark on end cap with mark on housing.<br />
4. Install thru bolts (3). Torque to 50 in. lbs. (6 Nm).<br />
5. Spin armature to check for binding. Correct any<br />
binding.<br />
6. Install starter drive.<br />
<br />
<br />
Fig. 29<br />
Install Starter Solenoid<br />
4. Engage flats on plunger (1) with fork in drive<br />
lever (2) and assemble solenoid to starter,<br />
Fig. 30. Torque nuts to 70 in. lbs. (8 Nm).<br />
5. Install field coil wire and nut. Torque nut to 90 in.<br />
lbs. (10 Nm).<br />
<br />
<br />
<br />
<br />
Fig. 28<br />
Fig. 30<br />
132