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272144 Vanguard Twin Cylinder OHV BRIGGS & STRATTON.pdf

272144 Vanguard Twin Cylinder OHV BRIGGS & STRATTON.pdf

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2. Two BLACK leads (2) from stator.<br />

3. YELLOW connector (3) with two pin terminals.<br />

4. Two YELLOW leads (4) to regulator-rectifier.<br />

5. Regulator-rectifier (5).<br />

6. One RED lead from regulator-rectifier to RED<br />

connector output lead (6).<br />

• 20 Volts – 10 Amp System<br />

• 30 Volts – 16 Amp System<br />

6. If NO or LOW output is found check for bare<br />

wires or other defects. If wiring defects are not<br />

visible, replace the stator.<br />

Regulator-Rectifier Test<br />

<br />

<br />

NOTE: Make sure the regulator-rectifier is securely<br />

mounted to engine. Regulator-rectifier will<br />

not function unless it is grounded to engine.<br />

When testing regulator-rectifier for<br />

amperage output, a 12 volt battery with a<br />

minimum charge of 5 volts is required.<br />

There will be no output if battery voltage is<br />

below 5 volts.<br />

<br />

<br />

Fig. 26<br />

<br />

<br />

Output Test<br />

Temporarily, disconnect stator wire harness from<br />

regulator-rectifier.<br />

1. Insert RED test lead into V receptacle in meter.<br />

2. Insert BLACK test lead into COM receptacle.<br />

3. Rotate selector to V~ (AC VOLTS) position.<br />

4. Insert RED (1) and BLACK (2) test lead probes<br />

into output terminals (4, 5) in YELLOW<br />

connector (3), as shown in Fig. 27. (Test clip<br />

leads may be attached to either terminal.)<br />

CAUTION: Connect test leads BEFORE starting<br />

engine. Be sure connections are secure. If a test<br />

lead vibrates loose while engine is running, the<br />

regulator-rectifier could be damaged.<br />

Use the DC Shunt #19359 (4) to avoid blowing the<br />

fuse in the test meter when testing the DC output of<br />

the 16 amp system.<br />

The DC shunt MUST be installed to the NEGATIVE<br />

(-) terminal of the battery, Fig. 28. All connections<br />

must be clean and tight to obtain accurate readings.<br />

1. Connect stator wire harness to<br />

regulator-rectifier.<br />

2. Install shunt to negative battery terminal.<br />

3. Insert RED test lead (1) into V receptacle in<br />

meter. Connect to RED post terminal (3) on<br />

shunt, Fig. 28.<br />

<br />

4. Insert BLACK test lead (2) into COM receptacle<br />

in meter and connect to BLACK post terminal (5)<br />

on shunt.<br />

ÌÌ<br />

5. Rotate selector to 300mV position.<br />

<br />

Fig. 27<br />

<br />

<br />

<br />

5. With the engine running at 3600 RPM output<br />

should be no less than:<br />

6. With the engine running at 3600 RPM, the output<br />

should be:<br />

• 3-10 Amps – 10 Amp System<br />

• 3-16 Amps – 16 Amp System<br />

NOTE: The amperage produced depends on<br />

battery voltage. If the battery is below 11<br />

volts, the output would be 10 or 16 amps<br />

depending on the alternator system being<br />

tested. The amperage will be less at<br />

maximum battery voltage.<br />

42

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