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272144 Vanguard Twin Cylinder OHV BRIGGS & STRATTON.pdf

272144 Vanguard Twin Cylinder OHV BRIGGS & STRATTON.pdf

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A<br />

<br />

<br />

<br />

<br />

Fig. 14<br />

<br />

Fig. 15<br />

<br />

<br />

NOTE: Service replacement diode harnesses are<br />

available. Use resin core solder when<br />

installing new harness. Use shrink tubing or<br />

tape all connections.<br />

DO NOT USE CRIMP CONNECTORS.<br />

Dual Circuit Alternator<br />

Dual circuit alternators use a polarized plug with two<br />

pins. One pin provides DC current for charging the<br />

battery, the second pin is an independent AC circuit<br />

for headlights.<br />

Current for lights is available when the engine is<br />

running. The output varies with engine speed, so<br />

brightness of the lights changes with engine speed.<br />

12 volt lights with a total rating of 60 to 100 watts<br />

may be used. With lights rated at 70 watts, the<br />

voltage rises from 8 volts @ 2400 RPM to 12 volts<br />

at 3600 RPM. Since the battery is not used for the<br />

lights, the lights are available even if the battery is<br />

disconnected or removed.<br />

Current from the DC side of the alternator is<br />

unregulated and is rated at 3 amps. The output rises<br />

from 2 amps @ 2400 RPM to 3 amps @ 3600 RPM.<br />

1. Stator assembly (1), Fig. 15.<br />

2. RED lead from stator (2), DC output for charging<br />

battery.<br />

3. BLACK lead from stator (3), AC output for<br />

lighting circuit.<br />

4. DIODE encased at connector (4).<br />

5. WHITE lead (5) for AC lighting circuit.<br />

6. RED lead (6) for DC charging circuit.<br />

DC Output Test<br />

NOTE: The battery MUST be in good condition to<br />

perform this test.<br />

1. Insert RED test lead into 10A receptacle in meter.<br />

2. Insert BLACK test lead into COM receptacle in<br />

meter.<br />

3. Rotate selector to A== (DC AMPS) position.<br />

4. Attach RED test lead clip (1) to DC output pin (6)<br />

in connector (4), Fig. 16.<br />

Ì ÌÌ <br />

<br />

<br />

Fig. 16<br />

<br />

<br />

NOTE: The raised rib on the connector or the RED<br />

wire (3) indicates the DC output pin side.<br />

The AC pin (5) is not used for this test.<br />

5. Attach BLACK test lead clip (2) to POSITIVE (+)<br />

battery terminal.<br />

6. With engine running at 3600 RPM output should<br />

be between 2 - 4 amps DC.<br />

NOTE: The output will vary with the battery voltage.<br />

At maximum battery voltage the output will<br />

be approximately 2 amps.<br />

7. If NO or LOW output is found, test diode.<br />

37

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