272144 Vanguard Twin Cylinder OHV BRIGGS & STRATTON.pdf

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ÓÓ ÓÓ ÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓÓ Ó ÓÓÓÓÓÓÓÓÓ Inspect Spring, Starter Housing and Pulley Inspect pulley for cracks, rough edges (1) or burrs in pulley groove, wear on spring cup lugs (2), and wear on center hole (3), Fig. 67. Replace pulley if damaged or worn. Ó Fig. 64 3. Lift out dogs (6) and dog springs (7). 4. Rotate pulley (8) until it disengages spring. 5. Carefully lift out pulley, Fig. 65. Fig. 67 Inspect starter housing for wear and sharp edges at rope eyelet (5), center pivot post (4), and at inner spring anchor (6), Fig. 68. Replace if worn or damaged. ÓÓ ÓÓ ÓÓ ÓÓÓÓÓÓÓÓ Fig. 65 The starter spring and cup will normally remain as an assembly in starter housing. 6. Remove spring and cup assembly (9) from starter housing, Fig. 66. ÓÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓÓ Fig. 68 Install Spring, Cup Assembly and Pulley In Starter Housing 1. Place spring and cup assembly in pulley with outer end of spring tab (2) between two wide lugs in pulley (1) and spring cup projections (3) next to the two wide lugs, Fig. 69. ÓÓÓ ÓÓÓ ÓÓ ÓÓÓ ÓÓÓ ÓÓÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓÓ ÓÓÓÓÓÓÓÓ ÓÓÓ Ó ÓÓÓÓÓ Ó ÓÓÓÓÓ Fig. 66 Fig. 69 Ó ÓÓ 141
2. Note location of spring tab (5) and location of spring anchor (4) on center post of starter housing. 3. Lower starter housing onto pulley and spring assembly, Fig. 70. ÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ Fig. 72 2. Place large washer (7), brake spring (6) and retainer (5) on pulley, Fig. 73. 3. Place small washer (4) on shoulder screw (3). Install screw and washer in center pivot post. 4. Position tabs of retainer inside dogs. Torque screw to 70 in. lbs. (8 Nm). 5. Install rope. Fig. 70 4. Invert assembly, rotate pulley counterclockwise until inner spring tab engages spring anchor, Fig. 71. ÓÓ ÓÓ ÓÓÓÓÓÓÓÓÓÓÓÓ Ó Ó Ó Ó Ó ÓÓÓÓÓÓÓÓÓÓÓÓ Fig. 73 Install Rewind Starter 1. Install rewind starter on blower housing and install screws (1) finger tight, Fig. 74. 2. Pull rope to engage dogs in starter cup. 3. While holding rope, tighten screws to 60 in. lbs. (7 Nm). ÓÓÓÓÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓÓÓÓÓ Fig. 71 ÓÓÓ Install Dogs, Dog Springs, Retainer Assembly 1. Install dogs (2) and dog springs (1) in pulley, Fig. 72. Fig. 74 ÓÓÓ 142
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www.mymowerparts.com For Briggs & S
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IN THE INTEREST OF SAFETY DANGER FO
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WARNING Engines give off carbon mon
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BRIGGS & STRATTON MODEL NUMBERING S
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Oil Recommendations Oil has four pu
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CAUTION: DO NOT use petroleum solve
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ÌÌ ÌÌ Fig. 8 ÌÌ Fig.
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NOTE: Idle speed may vary according
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Remove deposits from combustion cha
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The crankcase capacity of Vanguard
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5. Turn fixed speed adjustable cont
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Fig. 43 Fig. 45 Oil Cooler 7. With
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TUNE-UP PROCEDURE A “Tune-Up,”
Page 28 and 29:
Section 2 Troubleshooting Page ELEC
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Fouled Plug or Dead Cylinder To tes
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Fig. 6 4. Ground the other spar
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Charging System Identification Tabl
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Testing Alternator Output When test
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A Fig. 14 Fig. 15 NOTE: Serv
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The battery is not used for the lig
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Output Test WHEN CHECKING ALTERNATO
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7. If NO or LOW output is found, be
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POWERLINK SYSTEM Some V-Twin engine
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If the previous tests have not reve
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Installation 1. Before installing b
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3. Attach BLACK test lead to a good
Page 54 and 55:
Oil Pressure Test Switch Use Digit
Page 56 and 57:
Wiring Diagram For Starter Panel &
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6. Insert BLACK test lead into COM
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Governor Test Dynamic Check Perform
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GASEOUS FUELED ENGINES TROUBLESHOOT
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GASEOUS FUEL CARBURETOR ADJUSTMENT
Page 66 and 67:
Section 3 Engine Disassembly Page A
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21 14 18 20 14 15 16 17 18 19 20 21
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Î Î Fig. 4 Horizontal Cranksh
Page 72 and 73:
Remove Flywheel Fig. 13 Flywheel Nu
Page 74 and 75:
Remove Breather and Starter Motor 1
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Section 4 Fuel Systems and Carburet
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NOTE: Install the supports over the
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Fuel Filter Replace the inline fuel
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NOTE: The inspection in Step 2 is p
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Fig. 30 Fig. 32 ÎÎÎÎ ÔÔÔ Ô
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21. Position bowl drain as shown. 2
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NOTE: The top and bottom edges of t
Page 90 and 91:
NOTE: Use LOCTITE® 222 on screw th
Page 92 and 93: Fixed Main Jet Sizes Model 351700 L
Page 94 and 95: Inspect Carburetor Inspect all part
Page 96 and 97: 3. Remove float and inlet needle.
Page 98 and 99: Inspect Carburetor Inspect all part
Page 100 and 101: Check Throttle, Choke Shaft and Bod
Page 102 and 103: ÒÒ ÒÒ ÒÒ Fig. 103
Page 104 and 105: CAUTION: DO NOT press on float to a
Page 106 and 107: Remove Carburetor from Manifold Rem
Page 108 and 109: NOTE: Parts containing rubber, such
Page 110 and 111: Aisan Carburetor Model 610000 Gener
Page 112 and 113: NOTE: Use LOCTITE 222 on screw thr
Page 114 and 115: Section 5 Governor Page GENERAL INF
Page 116 and 117: 3. Loosen governor lever nut (3). 4
Page 118 and 119: 2. If necessary, remove the governo
Page 120 and 121: Section 6 Cylinder Heads and Valves
Page 122 and 123: 5. Remove intake and exhaust valves
Page 124 and 125: 1. Measure valve stem diameter appr
Page 126 and 127: Section 7 Starters Page GENERAL INF
Page 128 and 129: C-Ring Style Disassemble CAUTION
Page 130 and 131: 4. Remove end cap and brush retaine
Page 132 and 133: Brush retainers can be made from Pa
Page 134 and 135: Pinion Gear Pinion gear replacement
Page 136 and 137: Fig. 40 Assemble Pinion Gear 1. Lub
Page 138 and 139: REWIND STARTER IDENTIFICATION Two r
Page 140 and 141: ÓÓÓ ÓÓÓ 5. Carefully lift
Page 144 and 145: Section 8 Lubrication Systems Page
Page 146 and 147: CRANKCASE BREATHER SERVICE Models 2
Page 148 and 149: Models 540000, 610000 1. Remove two
Page 150 and 151: Section 9 Cylinders and Crankcase C
Page 152 and 153: NOTE: Recondition the cylinder bore
Page 154 and 155: Insert Bushing Driver #19349 into b
Page 156 and 157: Section 10 Crankshafts and Camshaft
Page 158 and 159: INSPECT CAMSHAFT Inspect gear teeth
Page 160 and 161: Section 11 Pistons, Rings and Conne
Page 162 and 163: Models 540000, 610000 • Top Compr
Page 164 and 165: Section 12 Engine Assembly Page ENG
Page 166 and 167: 3. Align timing marks on camshaft a
Page 168 and 169: Fig. 13 2. Install valve covers wit
Page 170 and 171: Install Armatures 1. Assemble armat
Page 172 and 173: ÑÑ ÑÑ Fig. 29 a. Be sure lo
Page 174 and 175: 4. Install breather deflector (4) a
Page 176 and 177: Final Engine Assembly • Install m
Page 178 and 179: Section 13 Engine Specifications Pa
Page 180 and 181: Torque Values Description Torque Ai
Page 186 and 187: Torque Values Description Air Clean
Page 188 and 189: Starter Motor Support Block A start
Page 190 and 191: Drill Size - Decimal Equivalent (In
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272144 Vanguard Twin Cylinder OHV BRIGGS & STRATTON.pdf

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