272144 Vanguard Twin Cylinder OHV BRIGGS & STRATTON.pdf

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Fig. 13 2. Install valve covers with new gaskets and valve cover seals (6), Fig. 14. Torque nuts (7) to 25 in. lbs. (3 Nm). NOTE: Models 540000, 610000 – 70 in. lbs. (8 Nm) 3. Repeat for No. 2 cylinder. 4. Adjust valve clearance. See Section 1. Install Flywheel Fig. 15 All models except Engines with POWERLINK CAUTION: Clean flywheel and crankshaft taper. Remove ALL oil, dirt and grease. 1. Assemble flywheel to crankshaft and align keyways. 2. Insert flywheel key into crankshaft. Torque Flywheel Nut Models 290000, 303000, 540000, 610000 1. Install starter hub (if equipped), washer and flywheel nut. Fig. 14 Install Starter Motor, Breather, Alternator 2. Place Flywheel Strap Wrench #19433 (1) around outer rim of flywheel, Fig. 16. 3. Use torque wrench (2) to torque flywheel nut to 125 ft. lbs. (175 Nm). Models 290000, 303000 and 150 ft. lbs. (203 Nm). Models 540000 and 610000. 1. Install back plate (1), Fig. 15. Torque screws to 65 in. lbs. (7 Nm). 2. Install alternator (2). Torque screws to 20 in. lbs. (2 Nm). CAUTION: Route alternator wire(s) behind starter motor. DO NOT pinch wires. 3. Install starter motor (3). Torque screws to 140 in. lbs. (16 Nm). 4. Install breather, Models 290000 – 350000. Torque screws to 30 in. lbs. (3 Nm). Fig. 16 167
Models 350000, 380000 1. Install washer and flywheel nut. 2. Assemble Flywheel Holder #19321 (2) to retainer, Fig. 17. 3. Use a torque wrench (1) and 30 mm socket (3) to torque flywheel nut to 125 ft. lbs. (175 Nm). 4. Install starter hub and screw (if equipped). Torque to 35 ft. lbs. (48 Nm). Install Fan Fig. 17 Models 350000, 380000 1. Align boss on back of fan (5) with notch (3) in flywheel, Fig. 18. NOTE: Engines manufactured after date code 030430xx use a specially balanced crankshaft and balanced fan which has no boss. This fan can be mounted in any direction on the flywheel. Do not interchange fans or crankshafts manufactured before 030501xx with newer components. 2. Align cut out in retainer (6) with cut out in fan. 3. Torque screws (7) to 150 in. lbs. (17 Nm). NOTE: Models 540000, 610000 torque screws to 90 in. lbs. (10 Nm). 4. If equipped, install rewind starter hub (2) and starter hub screw (1). Fig. 18 Install Flywheel – Engines with PowerLink NOTE: Before installing flywheel make sure the flywheel magnets are free of debris. WARNING AVOID HAND/FINGER INJURY. • The flywheel magnets are VERY POWER- FUL and can rapidly pull the flywheel to the engine. • Be certain the puller screw (1) is set to AT LEAST the height it was at when the flywheel was removed from the engine. 1. With pilot (2) installed to the crankshaft (3), place the flywheel with puller attached, onto the pilot, Fig. 19. 2. Align the flywheel keyway mark with the crankshaft key (4). Slowly loosen the flywheel puller screw (1) to lower the flywheel (5) into position over the stator. Be certain that the crankshaft key engages the flywheel keyway. Fig. 19 3. Install the flywheel nut. Torque the flywheel nut to specification. 4. Reassemble the fan and fan retainer to the flywheel. 5. Connect the alternator wires to the regulator-rectifier. 6. Connect the POWERLINK harness to the inverter and install tamper-proof screws. 7. Retest system to ensure proper operation. 168
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www.mymowerparts.com For Briggs & S
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IN THE INTEREST OF SAFETY DANGER FO
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WARNING Engines give off carbon mon
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BRIGGS & STRATTON MODEL NUMBERING S
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Oil Recommendations Oil has four pu
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CAUTION: DO NOT use petroleum solve
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ÌÌ ÌÌ Fig. 8 ÌÌ Fig.
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NOTE: Idle speed may vary according
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Remove deposits from combustion cha
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The crankcase capacity of Vanguard
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5. Turn fixed speed adjustable cont
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Fig. 43 Fig. 45 Oil Cooler 7. With
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TUNE-UP PROCEDURE A “Tune-Up,”
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Section 2 Troubleshooting Page ELEC
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Fouled Plug or Dead Cylinder To tes
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Fig. 6 4. Ground the other spar
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Charging System Identification Tabl
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Testing Alternator Output When test
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A Fig. 14 Fig. 15 NOTE: Serv
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The battery is not used for the lig
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Output Test WHEN CHECKING ALTERNATO
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7. If NO or LOW output is found, be
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POWERLINK SYSTEM Some V-Twin engine
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If the previous tests have not reve
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Installation 1. Before installing b
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3. Attach BLACK test lead to a good
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Oil Pressure Test Switch Use Digit
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Wiring Diagram For Starter Panel &
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6. Insert BLACK test lead into COM
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Governor Test Dynamic Check Perform
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GASEOUS FUELED ENGINES TROUBLESHOOT
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GASEOUS FUEL CARBURETOR ADJUSTMENT
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Section 3 Engine Disassembly Page A
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21 14 18 20 14 15 16 17 18 19 20 21
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Î Î Fig. 4 Horizontal Cranksh
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Remove Flywheel Fig. 13 Flywheel Nu
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Remove Breather and Starter Motor 1
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Section 4 Fuel Systems and Carburet
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NOTE: Install the supports over the
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Fuel Filter Replace the inline fuel
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NOTE: The inspection in Step 2 is p
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Fig. 30 Fig. 32 ÎÎÎÎ ÔÔÔ Ô
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21. Position bowl drain as shown. 2
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NOTE: The top and bottom edges of t
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NOTE: Use LOCTITE® 222 on screw th
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Fixed Main Jet Sizes Model 351700 L
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Inspect Carburetor Inspect all part
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3. Remove float and inlet needle.
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Inspect Carburetor Inspect all part
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Check Throttle, Choke Shaft and Bod
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ÒÒ ÒÒ ÒÒ Fig. 103
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CAUTION: DO NOT press on float to a
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Remove Carburetor from Manifold Rem
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NOTE: Parts containing rubber, such
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Aisan Carburetor Model 610000 Gener
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NOTE: Use LOCTITE 222 on screw thr
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Section 5 Governor Page GENERAL INF
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3. Loosen governor lever nut (3). 4
Page 118 and 119: 2. If necessary, remove the governo
Page 120 and 121: Section 6 Cylinder Heads and Valves
Page 122 and 123: 5. Remove intake and exhaust valves
Page 124 and 125: 1. Measure valve stem diameter appr
Page 126 and 127: Section 7 Starters Page GENERAL INF
Page 128 and 129: C-Ring Style Disassemble CAUTION
Page 130 and 131: 4. Remove end cap and brush retaine
Page 132 and 133: Brush retainers can be made from Pa
Page 134 and 135: Pinion Gear Pinion gear replacement
Page 136 and 137: Fig. 40 Assemble Pinion Gear 1. Lub
Page 138 and 139: REWIND STARTER IDENTIFICATION Two r
Page 140 and 141: ÓÓÓ ÓÓÓ 5. Carefully lift
Page 142 and 143: ÓÓ ÓÓ ÓÓÓÓÓÓÓÓ ÓÓÓÓ
Page 144 and 145: Section 8 Lubrication Systems Page
Page 146 and 147: CRANKCASE BREATHER SERVICE Models 2
Page 148 and 149: Models 540000, 610000 1. Remove two
Page 150 and 151: Section 9 Cylinders and Crankcase C
Page 152 and 153: NOTE: Recondition the cylinder bore
Page 154 and 155: Insert Bushing Driver #19349 into b
Page 156 and 157: Section 10 Crankshafts and Camshaft
Page 158 and 159: INSPECT CAMSHAFT Inspect gear teeth
Page 160 and 161: Section 11 Pistons, Rings and Conne
Page 162 and 163: Models 540000, 610000 • Top Compr
Page 164 and 165: Section 12 Engine Assembly Page ENG
Page 166 and 167: 3. Align timing marks on camshaft a
Page 170 and 171: Install Armatures 1. Assemble armat
Page 172 and 173: ÑÑ ÑÑ Fig. 29 a. Be sure lo
Page 174 and 175: 4. Install breather deflector (4) a
Page 176 and 177: Final Engine Assembly • Install m
Page 178 and 179: Section 13 Engine Specifications Pa
Page 180 and 181: Torque Values Description Torque Ai
Page 186 and 187: Torque Values Description Air Clean
Page 188 and 189: Starter Motor Support Block A start
Page 190 and 191: Drill Size - Decimal Equivalent (In
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272144 Vanguard Twin Cylinder OHV BRIGGS & STRATTON.pdf

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