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Callister - An introduction - 8th edition

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11.8 Heat Treatment of Steels • 433<br />

Solution<br />

First, evaluate the cooling rate (in terms of the Jominy end-quench distance)<br />

at center, surface, mid-, and three-quarter radial positions of the cylindrical<br />

specimen. This is accomplished using the cooling rate–versus–bar diameter<br />

plot for the appropriate quenching medium, in this case, Figure<br />

11.17a. Then, convert the cooling rate at each of these radial positions into<br />

a hardness value from a hardenability plot for the particular alloy. Finally,<br />

determine the hardness profile by plotting the hardness as a function of<br />

radial position.<br />

This procedure is demonstrated in Figure 11.19, for the center position.<br />

Note that for a water-quenched cylinder of 50 mm (2 in.) diameter, the cooling<br />

rate at the center is equivalent to that approximately 9.5 mm 1 3 8 in.2 from<br />

the Jominy specimen quenched end (Figure 11.19a). This corresponds to a<br />

hardness of about 28 HRC, as noted from the hardenability plot for the 1040<br />

steel alloy (Figure 11.19b). Finally, this data point is plotted on the hardness<br />

profile in Figure 11.19c.<br />

Diameter of bar (in.)<br />

4<br />

3<br />

2<br />

1<br />

Center<br />

(a)<br />

0<br />

0 1 1 3 1<br />

4 2 4 1 1 4<br />

Distance from quenched end (in.)<br />

Figure 11.19 Use of hardenability data<br />

in the generation of hardness profiles.<br />

(a) The cooling rate at the center of a<br />

water-quenched 50-mm- (2-in.-)<br />

diameter specimen is determined. (b)<br />

The cooling rate is converted into an<br />

HRC hardness for a 1040 steel. (c) The<br />

Rockwell hardness is plotted on the<br />

radial hardness profile.<br />

60<br />

Hardness, HRC<br />

50<br />

40<br />

30<br />

1040<br />

(b)<br />

20<br />

0<br />

1 1 3 1 1 1 3<br />

4 2 4 1 4 1 2 1<br />

2<br />

4<br />

Distance from quenched end (in.)<br />

60<br />

Hardness, HRC<br />

50<br />

40<br />

30<br />

20<br />

2 in.<br />

(c)

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