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Callister - An introduction - 8th edition

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530 • Chapter 13 / Applications and Processing of Ceramics<br />

REFERENCES<br />

Engineered Materials Handbook, Vol. 4, Ceramics<br />

and Glasses, ASM International, Materials<br />

Park, OH, 1991.<br />

Hewlett, P. C., Lea’s Chemistry of Cement & Concrete,<br />

4th <strong>edition</strong>, Elsevier Butterworth-Heinemann,<br />

Oxford, 2004.<br />

Kingery, W. D., H. K. Bowen, and D. R. Uhlmann,<br />

Introduction to Ceramics, 2nd <strong>edition</strong>, Wiley,<br />

New York, 1976. Chapters 1, 10, 11, and 16.<br />

Reed, J. S., Principles of Ceramic Processing, 2nd<br />

<strong>edition</strong>, Wiley, New York, 1995.<br />

Richerson, D.W., Modern Ceramic Engineering, 3rd<br />

<strong>edition</strong>, CRC Press, Boca Raton, FL, 2006.<br />

Schact, C. A. (Editor), Refractories Handbook,<br />

Marcel Dekker, New York, 2004.<br />

Shelby, J. E., Introduction to Glass Science and<br />

Technology, Royal Society of Chemistry,<br />

Cambridge, 2005.<br />

Varshneya, A. K., Fundamentals of Inorganic Glasses,<br />

Elsevier, 1994.<br />

QUESTIONS AND PROBLEMS<br />

Glasses<br />

Glass-Ceramics<br />

13.1 Cite the two desirable characteristics of<br />

glasses.<br />

13.2 (a) What is crystallization?<br />

(b) Cite two properties that may be improved<br />

by crystallization.<br />

Refractories<br />

13.3 For refractory ceramic materials, cite three<br />

characteristics that improve with and two<br />

characteristics that are adversely affected by<br />

increasing porosity.<br />

13.4 Find the maximum temperature to which the<br />

following two magnesia–alumina refractory<br />

materials may be heated before a liquid phase<br />

will appear.<br />

(a) A spinel-bonded alumina material of composition<br />

95 wt% Al 2 O 3 –5 wt% MgO.<br />

(b) A magnesia–alumina spinel of composition<br />

65 wt% Al 2 O 3 –35 wt% MgO.<br />

Consult Figure 12.25.<br />

13.5 Upon consideration of the SiO 2 –Al 2 O 3 phase<br />

diagram, Figure 12.27, for each pair of the following<br />

list of compositions, which would you<br />

judge to be the more desirable refractory?<br />

Justify your choices.<br />

(a) 20 wt% Al 2 O 3 –80 wt% SiO 2 and 25 wt%<br />

Al 2 O 3 –75 wt% SiO 2<br />

(b) 70 wt% Al 2 O 3 –30 wt% SiO 2 and 80 wt%<br />

Al 2 O 3 –20 wt% SiO 2<br />

13.6 Compute the mass fractions of liquid in the following<br />

refractory materials at 1600C (2910F):<br />

(a) 6 wt% Al 2 O 3 –94 wt% SiO 2<br />

(b) 10 wt% Al 2 O 3 –90 wt% SiO 2<br />

(c) 30 wt% Al 2 O 3 –70 wt% SiO 2<br />

(d) 80 wt% Al 2 O 3 –20 wt% SiO 2<br />

13.7 For the MgO–Al 2 O 3 system, what is the maximum<br />

temperature that is possible without the<br />

formation of a liquid phase? At what composition<br />

or over what range of compositions will<br />

this maximum temperature be achieved?<br />

Cements<br />

13.8 Compare the manner in which the aggregate<br />

particles become bonded together in claybased<br />

mixtures during firing and in cements<br />

during setting.<br />

Fabrication and Processing of Glasses and<br />

Glass-Ceramics<br />

13.9 Soda and lime are added to a glass batch in<br />

the form of soda ash (Na 2 CO 3 ) and limestone<br />

(CaCO 3 ). During heating, these two ingredients<br />

decompose to give off carbon dioxide<br />

(CO 2 ), the resulting products being soda and<br />

lime. Compute the weight of soda ash and<br />

limestone that must be added to 100 lb m of<br />

quartz (SiO 2 ) to yield a glass of composition<br />

75 wt% SiO 2 , 15 wt% Na 2 O, and 10 wt% CaO.<br />

13.10 What is the distinction between glass transition<br />

temperature and melting temperature?<br />

13.11 Compare the temperatures at which soda–<br />

lime, borosilicate, 96% silica, and fused silica<br />

may be annealed.

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