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Callister - An introduction - 8th edition

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11.9 Precipitation Hardening • 437<br />

Temperature<br />

Figure 11.21 Hypothetical<br />

phase diagram for a<br />

L<br />

precipitation-hardenable alloy<br />

of composition C 0 .<br />

+ L<br />

+ L<br />

T<br />

<br />

0 M<br />

<br />

C <br />

T 2<br />

+ <br />

T 1<br />

C C 0<br />

A<br />

N<br />

B<br />

Composition (wt% B)<br />

precipitation<br />

hardening<br />

solution heat<br />

treatment<br />

that are induced by appropriate heat treatments. The process is called precipitation<br />

hardening because the small particles of the new phase are termed precipitates. Age<br />

hardening is also used to designate this procedure because the strength develops<br />

with time, or as the alloy ages. Examples of alloys that are hardened by precipitation<br />

treatments include aluminum–copper, copper–beryllium, copper–tin, and<br />

magnesium–aluminum; some ferrous alloys are also precipitation hardenable.<br />

Precipitation hardening and the treating of steel to form tempered martensite<br />

are totally different phenomena, even though the heat treatment procedures<br />

are similar; therefore, the processes should not be confused. The principal difference<br />

lies in the mechanisms by which hardening and strengthening are achieved.<br />

These should become apparent as precipitation hardening is explained.<br />

Heat Treatments<br />

Inasmuch as precipitation hardening results from the development of particles of<br />

a new phase, an explanation of the heat treatment procedure is facilitated by use<br />

of a phase diagram. Even though, in practice, many precipitation-hardenable alloys<br />

contain two or more alloying elements, the discussion is simplified by reference to<br />

a binary system. The phase diagram must be of the form shown for the hypothetical<br />

A–B system in Figure 11.21.<br />

Two requisite features must be displayed by the phase diagrams of alloy systems<br />

for precipitation hardening: an appreciable maximum solubility of one component<br />

in the other, on the order of several percent; and a solubility limit that rapidly<br />

decreases in concentration of the major component with temperature reduction.<br />

Both of these conditions are satisfied by this hypothetical phase diagram (Figure<br />

11.21). The maximum solubility corresponds to the composition at point M.In<br />

addition, the solubility limit boundary between the and phase fields<br />

diminishes from this maximum concentration to a very low B content in A at point<br />

N. Furthermore, the composition of a precipitation-hardenable alloy must be less<br />

than the maximum solubility. These conditions are necessary but not sufficient for<br />

precipitation hardening to occur in an alloy system. <strong>An</strong> additional requirement is<br />

discussed below.<br />

Solution Heat Treating<br />

Precipitation hardening is accomplished by two different heat treatments. The first<br />

is a solution heat treatment in which all solute atoms are dissolved to form a singlephase<br />

solid solution. Consider an alloy of composition C 0 in Figure 11.21. The

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