REER-Mosaic Manual

MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC
Contents of this handbook ............................................................................... 7
Important safety instructions ............................................................................ 7
Abbreviations and symbols ............................................................................... 8
Applicable standards ........................................................................................ 8
Mechanical fastening ...................................................................................... 12
Calculation of safety distance of an ESPE connected to MOSAIC ....................... 13
Electrical connections ..................................................................................... 13
Instructions concerning connection cables. .................................................. 14
USB input .................................................................................................... 15
MOSAIC Configuration Memory (MCM) ......................................................... 15
MULTIPLE LOAD function .......................................................................... 15
RESTORE function .................................................................................... 15
ENCODER CONNECTIONS WITH RJ45 CONNECTOR (MV1, MV2) ..................... 21
Example of connection of Mosaic to the machine control system ................. 24
CHECKLIST AFTER INSTALLATION ................................................................... 24
INPUTS ........................................................................................................... 26
MASTER ENABLE .......................................................................................... 26
NODE SEL .................................................................................................... 26
PROXIMITY INPUT FOR SPEED CONTROLLER MV ............................................ 27
Configuration With Interleaved Proximity (Figure 5) .................................. 27
RESTART_FBK .............................................................................................. 28
OUTPUTS........................................................................................................ 29
OUT STATUS ............................................................................................... 29
OUT TEST .................................................................................................... 29
OSSD (M1, MI8O2) ....................................................................................... 29
OSSD (MO2, MO4) ....................................................................................... 29
SAFETY RELAYS (MR2, MR4, MOR4, MOR4S8) ............................................... 30
Characteristics of the output circuit. ............................................................ 30
MR2/MR4 internal contacts diagram ............................................................ 30
Example of MR2 module connection with static OSSD outputs of a module M1
................................................................................................................... 31
Switching operation timing diagram. ........................................................... 31
GENERAL SYSTEM CHARACTERISTICS ........................................................... 32
Safety level parameters ............................................................................ 32
General data ............................................................................................ 32
Enclosure ................................................................................................. 33
M1 module .............................................................................................. 33
MI8O2 module ......................................................................................... 33
MI8 - MI16 modules ................................................................................. 34
MI12T8 module........................................................................................ 34
English
8540780 • 12/01/2016 • Rev.25 3