REER-Mosaic Manual

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MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC English NOR ....................................................................................................... 109 XOR ....................................................................................................... 110 XNOR ..................................................................................................... 110 LOGICAL MACRO .................................................................................... 111 MULTIPLEXER ......................................................................................... 111 MEMORY OPERATORS ................................................................................ 112 D FLIP FLOP (max number = 16) ............................................................. 112 T FLIP FLOP (max number = 16) .............................................................. 112 SR FLIP FLOP (max number = 16) ............................................................ 112 USER RESTART MANUAL (max number = 16 with other RESTART operators) ............................................................................................................. 113 USER RESTART MONITORED (max number = 16 with other RESTART operators) .............................................................................................. 113 MACRO RESTART MANUAL (max number = 16 with other RESTART operators) .............................................................................................. 113 MACRO RESTART MONITORED (max number = 16 with other RESTART operators) .............................................................................................. 114 GUARD LOCK OPERATORS (max number = 4) ............................................. 115 GUARD LOCK ......................................................................................... 115 Operating modes ................................................................................... 115 COUNTER OPERATORS ............................................................................... 117 COUNTER (max number = 16) ................................................................ 117 TIMER OPERATORS (max number = 32) ...................................................... 119 CLOCKING ............................................................................................. 119 MONOSTABLE ......................................................................................... 120 MONOSTABLE_B ..................................................................................... 121 PASSING MAKE CONTACT ....................................................................... 122 DELAY .................................................................................................... 123 DELAY LINE ............................................................................................ 124 MUTING FUNCTION ................................................................................... 125 MUTING OPERATORS (max number = 4) ..................................................... 125 "Concurrent" MUTING ............................................................................. 125 MUTING “L” ............................................................................................ 126 "Sequential" MUTING .............................................................................. 127 MUTING “T”............................................................................................ 129 MUTING OVERRIDE (max number = 4) ..................................................... 130 MISCELLANEOUS FUNCTION BLOCKS ............................................................. 132 SERIAL OUTPUT ...................................................................................... 132 NETWORK .............................................................................................. 133 Example of application in Category 2 according to ISO 13849-1: ............. 136 Logical block diagram of a safety function using the network ................. 136 Example of application in Category 4 according to ISO 13849-1: ............. 137 Logical block diagram of a safety function using the network ................. 137 RESET M1 ............................................................................................... 138 INTERPAGE IN/OUT ................................................................................ 138 SPECIAL APPLICATIONS .............................................................................. 139 Output delay with manual ...................................................................... 139 MOSAIC FAIL CODES .................................................................................. 140 6 8540780 • 12/01/2016 • Rev.25
MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC This handbook describes how to use the MOSAIC programmable safety module and its expansion units ("SLAVES"); it includes: • a description of the system • method of installation • connections • signals • troubleshooting • use of the configuration SW This safety alert symbol indicates a potential Failure to comply with instructions bearing this symbol could pose a very serious risk to personnel. This symbol indicates an important instruction. The MOSAIC is built to the following safety levels: SIL 3, SILCL 3, PL e, Cat. 4, Type 4 in accordance with the applicable standards. However, the definitive SIL and PL of the application will depend on the number of safety components, their parameters and the connections that are made, as per the risk analysis. Read the "Applicable Standards" section carefully. Perform an in-depth risk analysis to determine the appropriate safety level for your specific application, on the basis of all the applicable standards. Programming/configuration of the Mosaic is the sole responsibility of the installer or user. The device must be programmed/configured in accordance with the applicationspecific risk analysis and all the applicable standards. Once you have programmed/configured and installed the Mosaic and all the relative devices, run a complete application safety test (see "TESTING the system", page 76). Always test the complete system whenever new safety components are added (see the "TESTING the system" section, page 76). ReeR is not responsible for these operations or any risks in connection therewith. Reference should be made to the handbooks and the relative product and/or application standards to ensure correct use of devices connected to the Mosaic within the specific application. The ambient temperature in the place where the system is installed must be compatible with the operating temperature parameters stated on the product label and in the specifications. For all matters concerning safety, if necessary, contact your country's competent safety authorities or the competent trade association. English 8540780 • 12/01/2016 • Rev.25 7
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