REER-Mosaic Manual

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MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC MO2 - MO4 modules ................................................................................ 34 MOS8 – MOS16 modules .......................................................................... 34 MR2 - MR4 modules ................................................................................. 35 MOR4 – MOR4S8 module .......................................................................... 35 MV0 - MV1 - MV2 modules ....................................................................... 36 MECHANICAL DIMENSIONS.............................................................................. 37 SIGNALS ......................................................................................................... 38 Master M1 (Figure 11) ................................................................................. 38 MI8O2 (Figure 12) ....................................................................................... 39 MI8 (Figure 13) ........................................................................................... 40 MI12T8 (Figure 15) ...................................................................................... 41 MI16 (Figure 15).......................................................................................... 42 MO2 (Figure 16) .......................................................................................... 43 MO4 (Figure 17) .......................................................................................... 44 MOR4 (Figure 18) ........................................................................................ 45 MOR4S8 (Figure 19) .................................................................................... 46 MOS8 (Figure 20) ........................................................................................ 47 MOS16 (Figure 21) ...................................................................................... 48 MV1, MV2 (Figure 22) .................................................................................. 49 MR2 (Figure 23) / MR4 (Figure 24) ............................................................... 50 TROUBLESHOOTING ........................................................................................ 51 Master M1 (Figure 25) ................................................................................. 51 MI8O2 (Figure 26) ....................................................................................... 52 MI8 (Figure 27) ........................................................................................... 53 MI12T8 (Figure 28) ...................................................................................... 54 MI16 (Figure 29 - MI16) ............................................................................... 55 MO2 / MO4 (Figure 30) ............................................................................... 56 MOR4 (Figure 31) ........................................................................................ 57 MOR4S8 (Figure 32) .................................................................................... 58 MOS8 (Figure 33) ........................................................................................ 59 MOS16 (Figure 34) ...................................................................................... 60 MV0, MV1, MV2 (Figure 32) ......................................................................... 61 English Installing the software .................................................................................... 62 PC HARDWARE requirements ....................................................................... 62 PC SOFTWARE requirements ........................................................................ 62 How to install MSD ...................................................................................... 62 Fundamentals ............................................................................................. 63 Standard tool bar ........................................................................................ 64 Textual tool bar .......................................................................................... 65 Create a new project (configure the MOSAIC system) ................................... 65 EDIT CONFIGURATION (composition of the various modules) ....................... 66 Change user parameters ............................................................................. 66 OBJECTS - OPERATOR - CONFIGURATION tool bars ....................................... 67 Creating the diagram .................................................................................. 68 Use of mouse right button ....................................................................... 68 Example of a project ................................................................................... 70 Project validation ..................................................................................... 70 Project report ........................................................................................... 71 Connect to Mosaic ................................................................................... 72 Sending the configuration to the MOSAIC ................................................. 72 4 8540780 • 12/01/2016 • Rev.25
MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Download a configuration file (project) from Mosaic M1 ............................ 72 Configuration LOG ................................................................................... 72 System composition ................................................................................. 73 Disconnecting System .............................................................................. 73 MONITOR (I/O status in real time - textual) ............................................... 73 MONITOR (I/O status in real time - textual - graphic)................................. 74 Password protection .................................................................................... 75 Level 1 password ..................................................................................... 75 Level 2 password ..................................................................................... 75 Password Change ..................................................................................... 75 TESTING the system .................................................................................... 76 OBJECT FUNCTION BLOCKS ............................................................................. 77 OUTPUT OBJECTS ........................................................................................ 77 OSSD (safety outputs)............................................................................... 77 STATUS (signal output) ............................................................................. 78 FIELDBUS PROBE ....................................................................................... 78 RELAY ...................................................................................................... 78 Use with RESTART: Automatic (A) or Manual (B) (Category 2) ..................... 79 INPUT OBJECTS ............................................................................................ 81 E-STOP (emergency stop) .......................................................................... 81 E-GATE (safety gate device) ...................................................................... 82 SINGLE E-GATE (safety gate device) ........................................................... 83 LOCK FEEDBACK ....................................................................................... 84 ENABLE (enable key) ................................................................................. 85 ESPE (optoelectronic safety light curtain / laser scanner) ........................... 86 FOOTSWITCH (safety pedal) ...................................................................... 87 MOD-SEL (safety selector) ......................................................................... 89 PHOTOCELL (safety photocell) .................................................................. 89 TWO-HAND (bimanual control) ................................................................. 90 NETWORK_IN............................................................................................ 91 SENSOR .................................................................................................... 91 S-MAT (safety mat) ................................................................................... 92 SWITCH .................................................................................................... 93 ENABLING GRIP SWITCH ............................................................................ 94 TESTABLE SAFETY DEVICE ......................................................................... 96 SOLID STATE DEVICE ................................................................................ 97 FIELDBUS INPUT ....................................................................................... 98 LL0-LL1 .................................................................................................... 98 COMMENTS .............................................................................................. 98 TITLE ....................................................................................................... 98 SPEED CONTROL TYPE FUNCTION BLOCKS ....................................................... 99 Warning concerning safety ....................................................................... 99 SPEED CONTROL .................................................................................... 100 WINDOW SPEED CONTROL ...................................................................... 102 STAND STILL .......................................................................................... 104 STAND STILL AND SPEED CONTROL ........................................................ 106 OPERATOR FUNCTION BLOCKS ...................................................................... 108 LOGICAL OPERATORS ................................................................................ 108 AND ....................................................................................................... 108 NAND .................................................................................................... 108 NOT ....................................................................................................... 109 OR ......................................................................................................... 109 English 8540780 • 12/01/2016 • Rev.25 5
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