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UWE Bristol Engineering showcase 2015

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Mohammad Rizal Suhaini<br />

BEng in Mechanical <strong>Engineering</strong><br />

Low Pressure Well Recovery System by Using Waste Gas at Oil Rigs<br />

Tukau and West Lutong Oil Field Location<br />

In Sarawak, the East of Malaysia there are currently 10 offshore blocks held under exploration or have<br />

exploration commitments, including one deepwater block. Oil and gas productions from Sarawak<br />

account for approximately 23% and 52% of the country's total production respectively.<br />

The Sarawak Basin covers a wide area both onshore and offshore the State of Sarawak that has been<br />

divided into several geological provinces, namely the West Baram Delta, Balingian, Central Luconia,<br />

Tinjar, Tatau, West Luconia and SW Luconia and SW Sarawak Provinces. Each one of these provinces is<br />

unique in terms of hydrocarbon playtypes.<br />

Project Supervisor<br />

Abdessalem Bouferrouk<br />

Project summary<br />

Every year abundance amount of waste<br />

natural gas have been released to the<br />

atmosphere by flaring method. The carbon<br />

foot prints of the flared waste gas is one of<br />

the biggest contribution to global warming. In<br />

this thesis, investigation had been done to<br />

capture the waste gas and store into the<br />

depleted reservoir by implementing gas<br />

reinjection method. The captured waste gas<br />

will be use for enhancement oil recovery and<br />

reserve for future use.<br />

4 Column Grid<br />

Type Spec: Calibri 24pt,<br />

Align Left,<br />

(Bold for headings medium for<br />

paragraphs of text). Space for your<br />

research, theory, experiments,<br />

analysis, simulations, pictures,<br />

tables, diagrams, flowcharts, text<br />

The amount of waste gas flared into the atmosphere from Tukau and<br />

West Lutong Field. In 2005, 1.8 million cubic metre of waste gas is<br />

produced per day, in the following years reduced because of slow<br />

productivity and demand. In 2010 the field operator had also reduced<br />

major maintenance work or shutdown and as a result the waste gas was<br />

reduced to 1.1 million cubic metres per day.<br />

Oil Reservoirs are appealing as good<br />

storage sites since they are known<br />

to have geological seal that retained<br />

liquid and gas hydrocarbons for<br />

millions of years. Waste gas<br />

reinjection can serve as an<br />

economical way to dispose of<br />

uneconomical gas production on an<br />

oil reservoir.<br />

Gas lift is used in fields that exhibit heavy oil,<br />

poor permeability and irregular faultiness<br />

such as wax scale build up and heavy<br />

corrosion of tubing. Gas lift method is widely<br />

used in Malaysia oil field EOR due to<br />

simplicity of design and interchangeable gas<br />

lift valves sizes.<br />

According to Petronas Carigali Sdn<br />

Bhd, 70% off all oil wells in the Tukau<br />

and West Lutong Fields require some<br />

form of artificial gas lift, with only a<br />

very few containing enough pressure<br />

for oil to rise to the surface without<br />

stimulation.<br />

4 Column Grid<br />

Type Spec: Calibri 24pt,<br />

Align Left,<br />

(Bold for headings medium for<br />

paragraphs of text). Space for your<br />

research, theory, experiments,<br />

analysis, simulations, pictures,<br />

tables, diagrams, flowcharts, text<br />

Project Objectives<br />

To investigate the technical and economic<br />

feasibility for enhancement oil recovery using<br />

excessive associated natural gas produced<br />

during oil production. Reducing waste gas<br />

flaring and reinjection into depleted reservoir.<br />

Project Conclusion<br />

Excessive natural waste gas capture is suitable<br />

for a small scale oil field which are lacks of<br />

pipelines and surface storage capacity. The<br />

depleted reservoir available in the field are<br />

suitable as a natural storage. As a result the<br />

CAPEX and OPEX can be at minimum. Utilising<br />

the existing oil rig facilities with minimal<br />

modifications for reinjection and increase oil<br />

productivity

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