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UWE Bristol Engineering showcase 2015

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David Dobinson<br />

Meng Mechanical <strong>Engineering</strong><br />

Rachel Szadziewska<br />

Optimisation of the Airflow Characteristics within Bike Radiators<br />

Simulation of Simplified Model<br />

A simplified model was generated<br />

through the application of numerical<br />

solutions. Once simulated through CFD<br />

visualisations displayed the pressure<br />

and velocity recorded. The velocity<br />

visualisation displays an approaching<br />

velocity of 30m/s resembling the<br />

motorcycle travelling at 60mph. From<br />

the simplified model results it could be<br />

seen that due to the pressure drop an<br />

increase in velocity is increased<br />

through the fin passages. A small<br />

boundary layer is also displayed<br />

particularly on the bottom of the fin<br />

passages which reduced the heat<br />

transfer efficiency. Research suggests<br />

that if an increase in velocity is<br />

obtained through the fins an increase<br />

will be achieved within the heat<br />

transfer dissipation rate.<br />

Final Radiator Design<br />

Through the investigation many<br />

features and geometry structures<br />

were tested leading up to the final<br />

design. From the visualisations<br />

displayed an increase in velocity<br />

through the fin passages has been<br />

achieved. The radiators structure<br />

was adapted with the addition of a<br />

change to the overall geometry,<br />

converging fin passages, stagnation<br />

point reduction and a nozzle<br />

feature. Through the investigation<br />

it was leant that by increasing the<br />

pressure drop from the inlet and<br />

outlet of the fin passages the a<br />

higher velocity is obtained. The<br />

graphs below display the average<br />

velocity and pressure recorded<br />

compared against the basic<br />

radiator model. From the graphs a<br />

velocity increase of 7m/s has been<br />

induced within the radiator due to<br />

the new design features being<br />

applied.<br />

Project summary<br />

An investigation has been undertaken into the<br />

optimisation of the airflow characteristics through a<br />

motorcycle radiator. An understanding into how<br />

airflow is controlled and the desired characteristics<br />

has allowed for the development of a radiators design<br />

for sufficient heat transfer. Efficient heat transfer can<br />

be achieved through the application of exterior<br />

features but due to a motorcycles space and weight<br />

restrictions within the frame, exterior features are<br />

undesirable. An investigation has been undertaken<br />

into how the radiators geometry can be adapted<br />

within its interior structure for the optimisation of the<br />

airflow.<br />

Project Objectives<br />

The project shall investigate into the behaviour of<br />

airflow characteristics within a radiator system. This<br />

shall provide an understanding into how airflow is<br />

controlled and the desired characteristics required for<br />

sufficient heat transfer through a wall surface. This<br />

will enable the geometry conditions for controlling<br />

airflow being applied to innovative designs for<br />

experimental testing. Current developments within<br />

the manufacturing industry shall provide in-depth<br />

knowledge into the possibilities of manufacturing<br />

complex designs for the development of future<br />

radiator systems.<br />

0.1<br />

50<br />

45<br />

40<br />

35<br />

30<br />

25<br />

20<br />

15<br />

0.05 0 -0.05<br />

Length (m)<br />

-0.1<br />

Velocity (m/s)<br />

800<br />

600<br />

400<br />

200<br />

0<br />

0<br />

-200<br />

-400<br />

-600<br />

-800<br />

Length (m)<br />

-0.1<br />

Pressure (Pa)<br />

Basic<br />

Model<br />

Second<br />

Final<br />

Design<br />

Project Conclusion<br />

Computer aided software enabled the numerical<br />

approach for analysing airflow behaviour through an<br />

array of different innovative designs collecting data<br />

through visualisations and graphs. The innovative<br />

designs were based from research investigating the<br />

main features inducing different airflow behaviours<br />

along with manufacturing processes available for<br />

producing complex designs. The research was taken<br />

forward and through airflow management an<br />

increased performance within a simplified radiator<br />

system was achieved.

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