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UWE Bristol Engineering showcase 2015

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Name Andrew Wilson<br />

Course Meng Mechanical <strong>Engineering</strong><br />

Project Supervisor<br />

Benjamin Drew<br />

Development of a Tyre Model for a Car Simulator<br />

This report is Part B to a previously written project, it contains the method and process of<br />

designing and building a tyre testing rig set up, initially 4 ideas were looked at as potential<br />

projects which later was cut to two, these were then developed in their early stages until it was<br />

decided to go with one, this report explains why. It also goes to explain how data was collected<br />

and transformed into graphical content and used to be part of rFactor tyre data.<br />

Finally the validity of the test rig itself was compared against an industry tyre manufacturer<br />

Avon.<br />

Designing a test rig by recycling old parts and materials, stored at the University of the West<br />

of England was an old ‘Royale Racing’ Formula Ford chassis with most parts still available<br />

including the suspension, wheel, upright, rods and bolts. The idea here was to cut off the front<br />

of the frame where the suspension attaches to, subsequently allowing the wheel to be bolted<br />

to the upright.<br />

The first test was at 500N at 2.5 degrees, then the load<br />

was lowered to 400N still at 2.5<br />

degrees, then 300N and so on. This was repeated till<br />

the 200N test was completed. After<br />

this the tests restarted at 500N for 7 degrees, this<br />

remained the method for testing right<br />

up to 22 degrees of inclination was completed.<br />

A maximum test was conducted at 760N, this load was<br />

placed on the top and bottom<br />

wishbones of the suspension.<br />

Project summary<br />

Development of a Tyre Model for a Car Simulator<br />

This project involved creating a Tyre testing rig and finding<br />

the forces it produces<br />

Project Objectives<br />

It is within the interests of this report to fulfil the<br />

targets what have been set, therefore it was<br />

decided to build a test rig where forces can be<br />

measured per load the tyre is carrying.<br />

This can then be used to form a tyre model for the<br />

simulator rFactor.<br />

Project Conclusion<br />

To conclude the project as a whole, it has been a<br />

successful build where the initial project<br />

aims have somewhat been met, industry standard<br />

graphs for Lateral Force vs Slip Angle have<br />

been created modelling the performance of the tyre<br />

at certain loads

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