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UWE Bristol Engineering showcase 2015

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Jaber Amiri<br />

MEng Motorsport <strong>Engineering</strong><br />

Project Supervisor<br />

John Kamalu<br />

Improving the engine efficiency in Formula One by harnessing<br />

vibrational energy using a magnetic damper<br />

Faraday’s laws of Electromagnetics:<br />

Michael Faraday was a physicist instrumental to<br />

discovering a practical method of electricity<br />

generation. He found that voltage can be induced<br />

within a circuit when a magnetic field is passed<br />

within close proximity to the circuit; this voltage<br />

was named induced electromotive force (emf)<br />

Project summary<br />

This project looks into improving the efficiency of<br />

Formula One engines by harnessing the vibrational<br />

forces.<br />

Project Objectives<br />

The aim of the project is to find the vibrations caused<br />

by the Formula One engine and to design a magnetic<br />

damper system to harness these forces and redirect it<br />

back into the power unit.<br />

Primary Force:<br />

Primary force is generated by the inertia of the<br />

piston as it changes directions at TDC (Top-Dead-<br />

Centre where the piston is at the highest point in<br />

the cylinder) and BDC (Bottom-Dead-Centre where<br />

the piston is at the lowest point in the cylinder).<br />

FIA Regulations:<br />

The engines must also be 6-cylinders arranged in a V-<br />

shape where the angle between the cylinders is 90<br />

degrees. The cylinders must be equal in dimension to<br />

each other. Each cylinder must have two inlet valves<br />

and two outlet valves of which the dimensions are<br />

constrained. The power unit must weigh a minimum<br />

of 145kg including the energy recover unit. The<br />

centre of gravity of this power unit is limited to a<br />

minimum of 200mm from the reference plane.<br />

Indicated Power:<br />

When the Formula One engine is idle at 6000rpm,<br />

the maximum power the magnetic dampers<br />

harnessed is 1500W. When the engine is revolving at<br />

its maximum revolutions per minute, the damper<br />

must harness a maximum of 22.5kW of power. At<br />

idle, the total power per engine cycle for a 4-stroke<br />

engine is 47.45kW (63.6bp) and at maximum<br />

crankshaft speeds the total power is 741.42kW<br />

(994.2bhp).<br />

Project Conclusion<br />

This project proposed a method to harness up<br />

to 1900bhp of vibrational forces at maximum<br />

crankshaft revolutions. This project also found<br />

that implementation of the magnetic damper<br />

into the suspension system is possible in its<br />

current layout.<br />

Magnetic Damper Design:<br />

One of the fundamental factors in this design is that<br />

the stationary electromagnet is powered by the battery<br />

in the power unit. This design incorporates the<br />

magnetic damper into the power unit with a parallel<br />

circuit orientation; the reason for this is so that the<br />

engine vibrations will be damped constantly even<br />

when an electrical failure in other electrical devices<br />

occur.

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