UWE Bristol Engineering showcase 2015
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Jaber Amiri<br />
MEng Motorsport <strong>Engineering</strong><br />
Project Supervisor<br />
John Kamalu<br />
Improving the engine efficiency in Formula One by harnessing<br />
vibrational energy using a magnetic damper<br />
Faraday’s laws of Electromagnetics:<br />
Michael Faraday was a physicist instrumental to<br />
discovering a practical method of electricity<br />
generation. He found that voltage can be induced<br />
within a circuit when a magnetic field is passed<br />
within close proximity to the circuit; this voltage<br />
was named induced electromotive force (emf)<br />
Project summary<br />
This project looks into improving the efficiency of<br />
Formula One engines by harnessing the vibrational<br />
forces.<br />
Project Objectives<br />
The aim of the project is to find the vibrations caused<br />
by the Formula One engine and to design a magnetic<br />
damper system to harness these forces and redirect it<br />
back into the power unit.<br />
Primary Force:<br />
Primary force is generated by the inertia of the<br />
piston as it changes directions at TDC (Top-Dead-<br />
Centre where the piston is at the highest point in<br />
the cylinder) and BDC (Bottom-Dead-Centre where<br />
the piston is at the lowest point in the cylinder).<br />
FIA Regulations:<br />
The engines must also be 6-cylinders arranged in a V-<br />
shape where the angle between the cylinders is 90<br />
degrees. The cylinders must be equal in dimension to<br />
each other. Each cylinder must have two inlet valves<br />
and two outlet valves of which the dimensions are<br />
constrained. The power unit must weigh a minimum<br />
of 145kg including the energy recover unit. The<br />
centre of gravity of this power unit is limited to a<br />
minimum of 200mm from the reference plane.<br />
Indicated Power:<br />
When the Formula One engine is idle at 6000rpm,<br />
the maximum power the magnetic dampers<br />
harnessed is 1500W. When the engine is revolving at<br />
its maximum revolutions per minute, the damper<br />
must harness a maximum of 22.5kW of power. At<br />
idle, the total power per engine cycle for a 4-stroke<br />
engine is 47.45kW (63.6bp) and at maximum<br />
crankshaft speeds the total power is 741.42kW<br />
(994.2bhp).<br />
Project Conclusion<br />
This project proposed a method to harness up<br />
to 1900bhp of vibrational forces at maximum<br />
crankshaft revolutions. This project also found<br />
that implementation of the magnetic damper<br />
into the suspension system is possible in its<br />
current layout.<br />
Magnetic Damper Design:<br />
One of the fundamental factors in this design is that<br />
the stationary electromagnet is powered by the battery<br />
in the power unit. This design incorporates the<br />
magnetic damper into the power unit with a parallel<br />
circuit orientation; the reason for this is so that the<br />
engine vibrations will be damped constantly even<br />
when an electrical failure in other electrical devices<br />
occur.