02.12.2012 Aufrufe

certific at e - NOC international

certific at e - NOC international

certific at e - NOC international

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Speeds<br />

Lubric<strong>at</strong>ion<br />

Despite using high quality roller bearing steel and using the most modern finish techniques, a roller bearing has a<br />

finite service life.<br />

This can be increased, under compliance with the optimum oper<strong>at</strong>ing conditions, from the nominal service life up to<br />

the extended modified service life. Since the service life calcul<strong>at</strong>ions according to DIN ISO 281 in principle only take<br />

the f<strong>at</strong>igue of the m<strong>at</strong>erials into consider<strong>at</strong>ion, as a consequence of design or technologically rel<strong>at</strong>ed devi<strong>at</strong>ions on<br />

the relevant machine, e.g. owing to assembly errors or through wear of the parts, like seals, a prem<strong>at</strong>ure limit<strong>at</strong>ion<br />

of the functionality of the bearing can be expected. The end of operability is termed as the length of use<br />

We recommend first to make an estim<strong>at</strong>e of the he<strong>at</strong> balance <strong>at</strong> the bearing position and then to select a suitable lubric<strong>at</strong>ion<br />

system. You may use grease or oil lubric<strong>at</strong>ion, but also solid lubric<strong>at</strong>ion is possible for special applic<strong>at</strong>ions<br />

The lubric<strong>at</strong>ion decisively influences the service life of the roller bearing. The rel<strong>at</strong>ionships depicted with the standpoint<br />

of the extended modified service life lead to the conclusion th<strong>at</strong> with a proper selection and care of the lubricant,<br />

if required, by choosing special additives, <strong>at</strong> least the length of use can be significantly increased as compared<br />

with nominal service life. Especially with large bearings, which the speeds are low in owing to design limit<strong>at</strong>ions,<br />

high-quality lubricants allow overloads up to the st<strong>at</strong>ic load capacity.<br />

The selection criteria for the lubricant are depicted in the Table Lubricants criteria - Selection criteria dargestellt.<br />

A first indic<strong>at</strong>ion of a lubricant‘s performance may be the lubric<strong>at</strong>ion factor d m · n. This factor is mainly used to characterize<br />

the oper<strong>at</strong>ing conditions in combin<strong>at</strong>ion with the load r<strong>at</strong>io C/P. On this basis, e.g. the grease type may<br />

be selected.<br />

We recommend to consult with the vendors of lubricant brands, especially if additives are to be used. .<br />

Lubricants criteria - Selection criteria<br />

Vital design parameters Examples (altern<strong>at</strong>ives and others)<br />

Bearing type and design Cylindrical roller bearings with cage<br />

Mounting position Horizontal (vertical)<br />

Seals Labyrinth seal (contact seal)<br />

Lubric<strong>at</strong>ion system Central lubric<strong>at</strong>ion (grease, expected lubric<strong>at</strong>ion life)<br />

Vital design parameters<br />

Load type St<strong>at</strong>ic, (dynamic, constant, impact type)<br />

R<strong>at</strong>io to the load r<strong>at</strong>ing<br />

Type of motion Constant after start up (intermittently)<br />

Speed Rot<strong>at</strong>ing inner ring with n = 1 rpm<br />

Temper<strong>at</strong>ure Self-he<strong>at</strong>ing to approx. °C (external he<strong>at</strong>ing,<br />

cooling by lubricant necessary)<br />

Environment Splash w<strong>at</strong>er<br />

Corroding media<br />

Special criteria Noise<br />

Safety regul<strong>at</strong>ions<br />

To select the lubric<strong>at</strong>ion type, not only the place and position of the roller bearings to be installed are important, but<br />

also the expected oper<strong>at</strong>ing temper<strong>at</strong>ure. Oper<strong>at</strong>ing temper<strong>at</strong>ure means mainly the temper<strong>at</strong>ure measurable on the<br />

outer ring after a sufficiently long running time of the unit or machine (inertia temper<strong>at</strong>ure).<br />

The expected oper<strong>at</strong>ing temper<strong>at</strong>ure of selected install<strong>at</strong>ion cases is depicted in the Table Oper<strong>at</strong>ing bearing temper<strong>at</strong>ures<br />

with selected applic<strong>at</strong>ions.<br />

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