fundamentals of engineering supplied-reference handbook - Ventech!
fundamentals of engineering supplied-reference handbook - Ventech!
fundamentals of engineering supplied-reference handbook - Ventech!
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MATERIALS SCIENCE/STRUCTURE OF MATTER<br />
CRYSTALLOGRAPHY<br />
Common Metallic Crystal Structures<br />
Body-centered cubic, face-centered cubic, and hexagonal<br />
close-packed.<br />
Body-<br />
Centered<br />
Cubic<br />
(BCC)<br />
Face-<br />
Centered<br />
Cubic<br />
(FCC)<br />
Hexagonal<br />
Close-Packed<br />
(HCP)<br />
Number <strong>of</strong> Atoms in a Cell<br />
BCC: 2<br />
FCC: 4<br />
HCP: 6<br />
Packing Factor<br />
The packing factor is the volume <strong>of</strong> the atoms in a cell<br />
(assuming touching, hard spheres) divided by the total cell<br />
volume.<br />
BCC: 0.68<br />
FCC: 0.74<br />
HCP: 0.74<br />
Coordination Number<br />
The coordination number is the number <strong>of</strong> closest neighboring<br />
(touching) atoms in a given lattice.<br />
82<br />
ATOMIC BONDING<br />
Primary Bonds<br />
Ionic (e.g., salts, metal oxides)<br />
Covalent (e.g., within polymer molecules)<br />
Metallic (e.g., metals)<br />
CORROSION<br />
A table listing the standard electromotive potentials <strong>of</strong><br />
metals is shown on page 81.<br />
For corrosion to occur, there must be an anode and a<br />
cathode in electrical contact in the presence <strong>of</strong> an<br />
electrolyte.<br />
Anode Reaction (oxidation) <strong>of</strong> a Typical Metal, M<br />
M o → M n+ + ne –<br />
Possible Cathode Reactions (reduction)<br />
½ O2 + 2 e – + H2O → 2 OH –<br />
½ O2 + 2 e – + 2 H3O + → 3 H2O<br />
2 e – + 2 H3O + → 2 H2O + H2<br />
When dissimilar metals are in contact, the more electropositive<br />
one becomes the anode in a corrosion cell. Different<br />
regions <strong>of</strong> carbon steel can also result in a corrosion<br />
reaction: e.g., cold-worked regions are anodic to non-coldworked;<br />
different oxygen concentrations can cause oxygendeficient<br />
region to become cathodic to oxygen-rich regions;<br />
grain boundary regions are anodic to bulk grain; in<br />
multiphase alloys, various phases may not have the same<br />
galvanic potential.<br />
DIFFUSION<br />
Diffusion coefficient<br />
Q<br />
D =<br />
( RT)<br />
Do e −<br />
, where<br />
D = the diffusion coefficient,<br />
Do = the proportionality constant,<br />
Q = the activation energy,<br />
R = the gas constant [1.987 cal/(g mol⋅K)], and<br />
T = the absolute temperature.<br />
THERMAL AND MECHANICAL PROCESSING<br />
Cold working (plastically deforming) a metal increases<br />
strength and lowers ductility.<br />
Raising temperature causes (1) recovery (stress relief), (2)<br />
recrystallization, and (3) grain growth. Hot working allows<br />
these processes to occur simultaneously with deformation.<br />
Quenching is rapid cooling from elevated temperature,<br />
preventing the formation <strong>of</strong> equilibrium phases.<br />
In steels, quenching austenite [FCC (γ) iron] can result in<br />
martensite instead <strong>of</strong> equilibrium phases—ferrite [BCC (α)<br />
iron] and cementite (iron carbide).