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fundamentals of engineering supplied-reference handbook - Ventech!

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MATERIALS SCIENCE/STRUCTURE OF MATTER<br />

CRYSTALLOGRAPHY<br />

Common Metallic Crystal Structures<br />

Body-centered cubic, face-centered cubic, and hexagonal<br />

close-packed.<br />

Body-<br />

Centered<br />

Cubic<br />

(BCC)<br />

Face-<br />

Centered<br />

Cubic<br />

(FCC)<br />

Hexagonal<br />

Close-Packed<br />

(HCP)<br />

Number <strong>of</strong> Atoms in a Cell<br />

BCC: 2<br />

FCC: 4<br />

HCP: 6<br />

Packing Factor<br />

The packing factor is the volume <strong>of</strong> the atoms in a cell<br />

(assuming touching, hard spheres) divided by the total cell<br />

volume.<br />

BCC: 0.68<br />

FCC: 0.74<br />

HCP: 0.74<br />

Coordination Number<br />

The coordination number is the number <strong>of</strong> closest neighboring<br />

(touching) atoms in a given lattice.<br />

82<br />

ATOMIC BONDING<br />

Primary Bonds<br />

Ionic (e.g., salts, metal oxides)<br />

Covalent (e.g., within polymer molecules)<br />

Metallic (e.g., metals)<br />

CORROSION<br />

A table listing the standard electromotive potentials <strong>of</strong><br />

metals is shown on page 81.<br />

For corrosion to occur, there must be an anode and a<br />

cathode in electrical contact in the presence <strong>of</strong> an<br />

electrolyte.<br />

Anode Reaction (oxidation) <strong>of</strong> a Typical Metal, M<br />

M o → M n+ + ne –<br />

Possible Cathode Reactions (reduction)<br />

½ O2 + 2 e – + H2O → 2 OH –<br />

½ O2 + 2 e – + 2 H3O + → 3 H2O<br />

2 e – + 2 H3O + → 2 H2O + H2<br />

When dissimilar metals are in contact, the more electropositive<br />

one becomes the anode in a corrosion cell. Different<br />

regions <strong>of</strong> carbon steel can also result in a corrosion<br />

reaction: e.g., cold-worked regions are anodic to non-coldworked;<br />

different oxygen concentrations can cause oxygendeficient<br />

region to become cathodic to oxygen-rich regions;<br />

grain boundary regions are anodic to bulk grain; in<br />

multiphase alloys, various phases may not have the same<br />

galvanic potential.<br />

DIFFUSION<br />

Diffusion coefficient<br />

Q<br />

D =<br />

( RT)<br />

Do e −<br />

, where<br />

D = the diffusion coefficient,<br />

Do = the proportionality constant,<br />

Q = the activation energy,<br />

R = the gas constant [1.987 cal/(g mol⋅K)], and<br />

T = the absolute temperature.<br />

THERMAL AND MECHANICAL PROCESSING<br />

Cold working (plastically deforming) a metal increases<br />

strength and lowers ductility.<br />

Raising temperature causes (1) recovery (stress relief), (2)<br />

recrystallization, and (3) grain growth. Hot working allows<br />

these processes to occur simultaneously with deformation.<br />

Quenching is rapid cooling from elevated temperature,<br />

preventing the formation <strong>of</strong> equilibrium phases.<br />

In steels, quenching austenite [FCC (γ) iron] can result in<br />

martensite instead <strong>of</strong> equilibrium phases—ferrite [BCC (α)<br />

iron] and cementite (iron carbide).

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