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FIFTH CANADIAN CONFERENCE ON NONDESTRUCTIVE ... - IAEA

FIFTH CANADIAN CONFERENCE ON NONDESTRUCTIVE ... - IAEA

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- 106 -<br />

V = f* - 0.9<br />

ak<br />

N [2]<br />

h. /^k)7__i<br />

N " l N / \1+ I<br />

It ^[ 1 + (1 -^'<br />

(Deviation + 5%)<br />

(Deviation + 3%)<br />

(Deviation + 5%)<br />

Ultrasonic theory also shows that the beam diameter within the acoustic<br />

focal range can be given approximately by:<br />

where fa^ = acoustic focus (note f ,/N = focusing factor, Z)<br />

fopt = optical focus<br />

Lg = the 6 dB working range<br />

AL = the part of L distributed before f ak<br />

V = gain (increase in sensitivity)<br />

N = transducer nearfield length<br />

The theory is relatively easy to apply, and focused beams can be readily<br />

reproduced (6,7) to meet the various inspection requirements.<br />

Weld Specimens<br />

The pipe specimens were in a range of sizes (610 mm diameter x 6.7 mm wall,<br />

to 1067 mm diameter x 15 mm wall thickness) typical of what is being used<br />

in the field. They were fabricated using gas-metal-arc (one sample) and<br />

shielded-metal-arc (seven samples) welding processes with representative<br />

beveled joint specifications. Defects were manually introduced by the<br />

operator during the welding process and included: inadequate penetrations,<br />

incomplete root fusions, lack of sidewall fusions, internal undercuts, slag<br />

inclusions (wagon tracks) and root cracks. They ranged in size from over<br />

50% wall thickness (root cracks) to a few millimetres (slag inclusions).<br />

Radiographic inspection carried out prior to ultrasonic inspection detected<br />

all but one of the manufactured defects (incomplete root fusion), but could<br />

give little information concerning defect sizes.<br />

[3]

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