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FIFTH CANADIAN CONFERENCE ON NONDESTRUCTIVE ... - IAEA

FIFTH CANADIAN CONFERENCE ON NONDESTRUCTIVE ... - IAEA

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- 139 -<br />

contractor will have to charge a day rate of $1,170. If another twenty percent<br />

is added for equipment spares, the total day rate for equipment totals<br />

$1,400. The cost of video and computer recording media in relation to the<br />

cost of the expendables has been determined to be about $0.25 per linear foot<br />

of weld. Labor costs are assumed to remain constant. The trend will be to<br />

use less, but more technically trained personnel; therefore, the cost tradeoff<br />

will balance. The following chart is included for comparison to the 30"<br />

0 job described for conventional radiography.<br />

REAL TIME RADIOGRAPHIC INSPECTI<strong>ON</strong><br />

(Estimated Cost in 1983 Dollars)<br />

Single joint operation. 30" 0 pipeline, 180 joints per 12 hour shift, 10 day<br />

duration of job, internal radiography.<br />

Labour (same as conventional film $ 2,200 Labor<br />

radiography)<br />

Cost per joint (expendables)<br />

$0.25/linear foot of weld<br />

($2.00/joint)<br />

720<br />

Equipment and spares 1,400<br />

10 day job cost<br />

$ 4,320<br />

$43 ,200<br />

Expendables<br />

Equipment<br />

Day Rate<br />

Although the above is a hypothetical presentation of how an inspection company<br />

may charge for work undertaken with a real time radiographie system, it<br />

points out two factors:<br />

1. The cost of real time radiography might be essentially the same,<br />

or might be greater than conventional film radiography, depending<br />

on the cost of expendables and size of the pipe.<br />

2. Where the daily cost of operation of a laybarge may range from<br />

$75,000 ($3,125/hour) for a small spread in the Gulf of Mexico<br />

to $250,000 ($10,420/hour) or more for a large operation in the<br />

North Sea, total inspection cost for a whole job can be returned<br />

in a few hours of increased reliability. Pipeline contractors<br />

may want to consider the purchase of a real time radiographie<br />

system and the subcontracting of inspection work performed with<br />

that system. The return on investment could be substantial.<br />

15. OPERATING RELIABILITY<br />

The reliability of real time radiographie systems is more dependent on<br />

mechanical devices than on personnel. Film and proper screens do not have

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