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PRESSURE DROPCARTRIDGE ONLYFLOW-US GPM0 10 20 30 405050725BASIC CODE:1CER1405.00 A/F17.00 A/F4058038.00 A/FPRESSURE-BAR3020PILOT OPEN435290PRESSURE-PSI97.5046.00 A/FM38x2.0100145FREE FLOW040 80 120 160 200FLOW LITRES/MIN72.40CYL (1)PILOT (3)VALVE (2)Tightening torque of “F” adjusterlocknut - 20 to 25 NmSINGLE VALVEBASIC CODE:Body ONLY part numbersBSP, aluminium3/4” B201051” B201071CER145SAE, aluminium3/4” B119521” B119463/4” 1” PORTSBSP, steel3/4” B201061” B20108SAE, steel3/4” B119531” B11947DUAL VALVE1” PORTSBASIC CODE: 1CEER145 (INTERNALLY CROSS PILOTED)Body ONLY part numbersBSP, aluminium SAE, aluminium BSP, steelSAE, steel1” C20285 1” C30105 1” C20287 1” C301066C1C2101.6198.60 MAX12.670.0 CRS21322.0101.6198.6 MAX.46.0V1C1V2C246.0V182.6V231.863.577.590.02 MOUNTING HOLESØ11.0 THROUGH31.863.545.0107.0127.0 CRS152.0Where measurements are critical request certified drawings2 MOUNTING HOLESØ11.0 THROUGHORDERING CODE EXAMPLE1CER*** F 6W 40 S 4Basic Code1CER140 = Cartridge Only1CER145 = Cartridge and Body1CEER145 = Cartridges and BodyAdjustment MeansF = Screw AdjustmentPort Sizes - Bodied Valves Only6W = 3/4” BSP Valve & Cyl Port. 1/4” BSP Pilot Port8W = 1” BSP Valve & Cyl Port. 1/4” BSP Pilot Port16T = 1” SAE Valve & Cyl Port. 1/4” SAE Pilot PortWe reserve the right to change specifications without noticePilot Ratio4 = 4:16 = 6:1Other ratios available upon requestSealsS= Nitrile (For use with mostindustrial hydraulic oils)SV = Viton (For high temperatureand most special fluidapplicationsPressure Range @ 4.8 l/min20 = 140-250 bar. Std setting 190 bar30 = 220-330 bar. Std setting 270 bar40 = 310-420 bar. Std setting 370 barStd setting made at 4.8 litres/min6-212.F
1CEL SERIES OVERCENTRE VALVEPILOT ASSISTED RELIEF WITH CHECK AND COUNTERBALANCE1CEL140POPPET RELIEF1VALVE (2)PILOT (3)CYL (1)326APPLICATIONThe 1CEL overcentre valve performs all duties of aregular overcentre but maintains a counterbalancepressure to provide dampening to cylinders whenthere is a rapid loss in stored pressure. Thiscounterbalance pressure reduces as the pilotpressure increases. Typical applications includeextension cylinders on telescopic handlers where it isimportant to have a smooth operation when retractingfrom full extension.PILOT RATIOSPrimary 6.1:1Secondary 0.5:1SPECIFICATIONSFigures based on: Oil Temp = 40°C Viscosity = 40 cStRated FlowMax Setting140 litres/min (37 US GPM)380 bar (5510 psi)OPERATIONThe check section allows free flow and then locks theload against movement. The pilot assisted relief valvesection will give controlled movement when pilotpressure is applied, maintaining a counterbalancepressure to prevent initial pressure loss and thereforeinstability. The total pressure setting will normally beset at 1.3 times the load induced pressure. Thecounterbalance pressure reduces as the pilotpressure increases.FEATURESCartridge is economical and fits simple cavity. Allowsquick, easy field service - reduces down time.Cartridge MaterialBody MaterialMounting PositionCavity NumberTorque Cartridgeinto CavityWeightSeal Kit NumberRecommendedFiltration LevelOperating TempLeakageNominal ViscosityRangeWorking parts hardened and groundsteel. External surfaces zinc platedStandard aluminium (up to 210 bar*)Add suffix ‘377’ for steel optionUnrestrictedA20081150 Nm (110 lbs ft)1CEL1401.2 kg (2.6 lbs)1CEL145 (aluminium) 2.2 kg (4.8 lbs)1CEL145 (steel) 4.0 kg (8.8 lbs)1CEEL145 (aluminium) 2.9 kg (6.4 lbs)1CEEL145 (steel) 6.0 kg (13.2 lbs)SK1108 (Nitrile)BS5540/4 Class 18/13(25 micron nominal)-20°C to +90°C5 to 500 cStSK1108V (Viton)0.3 millilitres/min nominal (5 dpm)*For applications above 210 bar please consult our technical department or use the steel body option.Integrated Hydraulics LtdIntegrated Hydraulics IncCollins Road, Heathcote Ind. Est., Warwick, CV34 6TF, UK.7047 Spinach Drive, Mentor, Ohio 44060, USATel: +44 (0) 1926 881171 Fax: +44 (0) 1926 315729 Tel: (440) 974 3171 Fax: (440) 974 3170Website: www.integratedhydraulics.comWebsite: www.integratedhydraulics.com6-225.C
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Product Manual 2007Hydraulic Screw-
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Hydraulic Integrated CircuitsScrew-
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INTRODUCTIONQUICK SELECTION GUIDERE
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MATERIALSCartridge bodies are manuf
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QUICK SELECTION GUIDESECTION 2 - RE
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QUICK SELECTION GUIDESECTION 4 - SE
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QUICK SELECTION GUIDESECTION 6 - MO
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QUICK SELECTION GUIDESECTION 6 - MO
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QUICK SELECTION GUIDESECTION 7 - CH
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QUICK SELECTION GUIDESECTION 9 - FL
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QUICK SELECTION GUIDESECTION 11 - D
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QUICK SELECTION GUIDESECTION 11 - P
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QUICK SELECTION GUIDESECTION 13 - S
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QUICK SELECTION GUIDESECTION 16 - H
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SECTION SERIES APPLICATION RANGE PA
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Figure 1. 1DR30 Direct acting poppe
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Figure 4. 1GR60 Direct acting spool
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CARTRIDGE ONLYCOMPLETE VALVE3/8’
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CARTRIDGE ONLYCOMPLETE VALVE1/2”
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CARTRIDGE ONLYBASIC CODE: 1UAR100HE
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PRESSURE DROP1DR21DR30PRESSURE-BARF
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PRESSURE DROPCARTRIDGE ONLY03FLOW-U
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CARTRIDGE ONLYBASIC CODE: 1GR30 OR
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CARTRIDGE ONLYCOMPLETE VALVE3/4’
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CARTRIDGE ONLYBASIC CODE: 1LR30070.
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040035010FLOW-US GPM203040PRESSURE
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PRESSURE DROPFLOW-US GPM0 10 20 30
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PRESSURE DROPPRESSURE-BAR0 10400350
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PRESSURE DROPFLOW-US GPMFLOW-US GPM
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PRESSURE DROP025FLOW-US GPM50751000
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TYPICAL CIRCUIT EXAMPLES1CLLRDUAL R
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COMPLETE VALVEBASIC CODE: 1 DDR35Bo
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CARTRIDGE ONLYBASIC CODE: 1CLLR50SC
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CARTRIDGE ONLYBASIC CODE: 1CLLR100C
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COMPLETE VALVEBASIC CODE: 1LLR150Su
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COMPLETE VALVEBASIC CODE: 1LLR350Su
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COMPLETE VALVEBASIC CODE: 1DDRC35Su
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COMPLETE VALVEBASIC CODE: 1LLRC75Su
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COMPLETE VALVEBASIC CODE: 1VRC250Su
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TYPICAL CIRCUIT EXAMPLES1PS/1DS1PS/
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With a direct acting sequence the g
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Figure 8. Pressure Compensated Flow
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CARTRIDGE ONLYBASIC CODE:71.0 39.0
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CARTRIDGE ONLYBASIC CODE:39.0 MAX71
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CARTRIDGE ONLYBASIC CODE:1PS200HEX
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PRESSURE DROP0FLOW - US GPM246802.5
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PRESSURE DROP040010FLOW-US GPM20304
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CARTRIDGE ONLYBASIC CODE: 1UPS10039
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TYPICAL CIRCUIT EXAMPLES1PD1PA5BRAK
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PRESSURE DROPCARTRIDGE ONLYPRESSURE
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PRESSURE DROPCARTRIDGE ONLYBASIC CO
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Page 114 and 115: CARTRIDGE ONLYBASIC CODE:1PA10039.0
Page 116 and 117: CARTRIDGE ONLYBASIC CODE:1PA200HEX
Page 118 and 119: CARTRIDGE ONLYBasic Code: 1PAA60HEX
Page 120 and 121: SECTION SERIES APPLICATION RANGE PA
Page 122 and 123: egin moving at the flow at which th
Page 124 and 125: The successful application of motio
Page 126 and 127: PRESSURE DROP2.5:1 & 5:1 version10:
Page 128 and 129: PRESSURE DROP50FLOW-US GPM0 2.5 5 7
Page 130 and 131: PRESSURE DROPFLOW-US GPM0 2.5 5 7.5
Page 132 and 133: PRESSURE DROPFLOW-US GPM0 2.5 5 7.5
Page 134 and 135: PRESSURE DROP02.5FLOW-US GPM57.5101
Page 136 and 137: PRESSURE DROP02.5FLOW-US GPM57.5101
Page 138 and 139: NOTES6
Page 140 and 141: PRESSURE-BARPRESSURE DROP4:1 VERSIO
Page 142 and 143: PRESSURE DROPFLOW-US GPM0 6.5 13 19
Page 144 and 145: PRESSURE DROPCARTRIDGE ONLY016FLOW-
Page 146 and 147: PRESSURE DROPFLOW-US GPM06.51319.5
Page 148 and 149: PRESSURE DROPCARTRIDGE ONLYFLOW-US
Page 150 and 151: PRESSURE DROPFLOW-US GPM0 5 10 1520
Page 152 and 153: PRESSURE DROPCARTRIDGE ONLY160FLOW-
Page 154 and 155: PRESSURE DROPCARTRIDGE ONLY0FLOW-US
Page 156 and 157: PRESSURE DROPFLOW-US GPM082440 5672
Page 158 and 159: PRESSURE DROP08FLOW - US GPM2440 56
Page 162 and 163: PRESSURE DROPPRESSURE-BARFLOW-US GP
Page 166 and 167: PRESSURE DROPCARTRIDGE ONLYFLOW-US
Page 170 and 171: PRESSURE DROPCARTRIDGE ONLYBASIC CO
Page 174 and 175: PRESSURE DROPFLOW-US GPM240 25 5075
Page 178 and 179: PRESSURE DROP2.5:1 & 5:1 version10:
Page 180 and 181: PRESSURE DROP16FLOW-US GPM0 6.5 131
Page 182 and 183: PRESSURE DROPCOMPLETE VALVE1” POR
Page 184 and 185: PRESSURE DROPCOMPLETE VALVE3/8” P
Page 188 and 189: PRESSURE DROP02.5 5FLOW-US GPM7.5 1
Page 190 and 191: PRESSURE DROPFLOW-US GPM0 6.5 13 19
Page 194 and 195: LOAD CONTROL / HOLDING VALVESHOSE B
Page 196 and 197: Figure 2. Load HoldingWhen the cont
Page 198 and 199: COMPLETE VALVEBASIC CODE:1CEBL256FL
Page 200 and 201: 1.61.61.6COMPLETE VALVEBASIC CODE:1
Page 202 and 203: COMPLETE VALVEBASIC CODE:1CEBL556FL
Page 204 and 205: COMPLETE VALVEBASIC CODE:1CEBL31LIN
Page 206 and 207: COMPLETE VALVEBASIC CODE:1CEBL31FLA
Page 212 and 213: COMPLETE VALVEBASIC CODE:1CEBL151LI
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COMPLETE VALVEBASIC CODE:1CEBL15376
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TYPICAL CIRCUIT EXAMPLESCOOLER BYPA
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PRESSURE DROPFPR 3/4” FPR 1”PRE
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PRESSURE DROP10FLOW - US GPM5 10 15
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CARTRIDGE ONLY COMPLETE VALVE 1/4
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CARTRIDGE ONLY COMPLETE VALVE 1/4
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CARTRIDGE ONLYBASIC CODE: 3CP227.00
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CARTRIDGE ONLYSINGLE VALVE3/8” 1/
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CARTRIDGE ONLYSINGLE VALVE1/2” PO
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CARTRIDGE ONLYBASIC CODE: 4CK12055.
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CARTRIDGE ONLYSINGLE VALVE1 1/4”
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COMPLETE VALVEBASIC CODE: 4CK356THR
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PRESSURE DROPSINGLE VALVE3/8” 1/2
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PRESSURE DROP02.5FLOW - US GPM5 7.5
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COMPLETE VALVEBASIC CODE: 4KD251/4
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CARTRIDGE ONLYBASIC CODE: 5CK3039.5
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TYPICAL CIRCUIT EXAMPLES2N2R2N2NSPE
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CARTRIDGE ONLYBASIC CODE: 2CN20HEX
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CARTRIDGE ONLYBASIC CODE: 2 CR30HEX
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CARTRIDGE ONLYBASIC CODE: 2CR804.0
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TYPICAL CIRCUIT EXAMPLES2FP2FP2FBAR
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PERFORMANCECARTRIDGE ONLYLOAD PRESS
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PERFORMANCECARTRIDGE ONLYLOAD PRESS
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PERFORMANCECARTRIDGE ONLYBASIC CODE
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REGULATED FLOW-LITRES/MINLOAD PRESS
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PERFORMANCEREGULATED FLOW-LITRES/MI
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REGULATED FLOW-LITRES/MIN0 700 1400
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REGULATED FLOW-LITRES/MIN0 700 1400
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This type of flow regulator lends i
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300LOAD PRESSURE-PSIBYPASS HIGHER T
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TYPICAL CIRCUIT EXAMPLES10CYLINDER
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eventually restricting the outlet o
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There are a number of different des
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PRESSURE DROPCARTRIDGE ONLYFLOW-US
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PRESSURE DROPCARTRIDGE ONLY05FLOW-U
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CIRCUIT SERIES APPLICATION RANGE PA
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C13 CoilsC16 Coils49.047.838,150.02
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S5 Series- consult factory for avai
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CARTRIDGE ONLYBASIC CODE: S201 (Nor
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CARTRIDGE ONLYCOMPLETE VALVEBASIC C
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CARTRIDGE ONLYBASIC CODE:S600 (Norm
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PRESSURE DROPFLOW-US GPM0 255025752
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CARTRIDGE ONLYBASIC CODE: SX203 (No
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CARTRIDGE ONLYBASIC CODE: S20748.00
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CARTRIDGE ONLYBASIC CODE: S607 Popp
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PERFORMANCES210 (Normally open)PERF
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PERFORMANCEPERFORMANCES510 / S511 (
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PERFORMANCEFLOW (US GPM)2500.125 0.
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PERFORMANCEPERFORMANCES217 (standar
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PERFORMANCEFLOW (US GPM)2501 2 3 45
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PERFORMANCES220 (Standard valve)WOR
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PERFORMANCESELECTOR MODEPERFORMANCE
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PERFORMANCES221 (Standard valve)PER
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PERFORMANCESELECTOR MODEWORKING PRE
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PERFORMANCEFLOW (US GPM)WORKING PRE
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PERFORMANCES525 (Standard valve)WOR
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PERFORMANCEWORKING PRESSURE (BAR)25
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PERFORMANCEFLOW (US GPM)1250.5 1 1.
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PERFORMANCE250FLOW (US GPM)1.25 2.5
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PERFORMANCEWORKING PRESSURE (BAR)25
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PERFORMANCEFLOW (US GPM)WORKING PRE
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PERFORMANCEPERFORMANCES242 (Standar
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PERFORMANCEFLOW (US GPM)2501.3 2.6
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PERFORMANCEPERFORMANCEFLOWING BACK
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PERFORMANCE250FLOW (US GPM)0.5 1 1.
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PERFORMANCEPRESSURE (BAR)3503002501
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PERFORMANCECARTRIDGE ONLYBASIC CODE
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7.00PERFORMANCEFLOW (LITRES/MIN)359
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TYPICAL CIRCUIT EXAMPLESBRAKEVALVE1
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PERFORMANCE CURVECARTRIDGE ONLYSYST
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PERFORMANCE CURVETYPICAL VALVE PERF
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COMPLETE VALVEBASIC CODE: 1UL255Sub
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TYPICAL CIRCUIT EXAMPLES1SH1SB1RDSR
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PRESSURE DROPFLOW-US GPM0 1 2 34 56
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CARTRIDGE ONLYBASIC CODE: 1SH2062.0
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COMPLETE VALVEBASIC CODE: 1SH363/8
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CARTRIDGE ONLYBASIC CODE: 1SB1051.5
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CARTRIDGE ONLYBASIC CODE: 1SB202HEX
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CARTRIDGE ONLYBASIC CODE: 1SB304HEX
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PRESSURE DROPCARTRIDGE ONLY01.25FLO
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PRESSURE DROPFLOW-US GPM0 2 4106814
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CARTRIDGE ONLYBASIC CODE: 1HSH2054.
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CARTRIDGE ONLYBASIC CODE: 1HSH70190
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COMPLETE VALVE1/2” PORTS1HSH20-*S
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PRESSURE DROPCARTRIDGE ONLYVENTED P
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PRESSURE DROPVENTED PRESSURE DROPCA
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PRESSURE DROPFREE FLOW 1-2CARTRIDGE
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PRESSURE DROPCARTRIDGE ONLYVENTED P
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TYPICAL CIRCUIT EXAMPLESABABPTPTPPT
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COMPLETE VALVEBASIC CODE: 03ACE* Ov
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COMPLETE VALVEBASIC CODE: 05ACE* Ov
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COMPLETE VALVEBASIC CODE: 03ACK Che
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COMPLETE VALVEBASIC CODE: 05ACK Che
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NOTES14
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TYPICAL CIRCUIT EXAMPLESDUAL RELIEF
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COMPLETE VALVEBASIC CODE:Sub-assemb
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COMPLETE VALVEBASIC CODE:Sub-assemb
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PRESSURE DROP2.5:1 & 5:1 VERSION 10
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PRESSURE DROP4:1 VERSION 8:1 VERSIO
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PRESSURE DROP501ce302.5:1 & 5:1 VER
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PRESSURE DROP4:1 VERSION 8:1 VERSIO
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CIRCUIT SERIES APPLICATION RANGEPAG
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HYDRAULIC INTEGRATED CIRCUITS1T16 P
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VALVE CAVITY PAGE NUMBER2CFD150 A19
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CARTRIDGE CAVITIESCAVITY A881CAVITY
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CARTRIDGE CAVITIESCAVITY A3145CAVIT
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CARTRIDGE CAVITIESCAVITY A6610CAVIT
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CARTRIDGE CAVITIESCAVITY A12088CAVI
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CARTRIDGE CAVITIESISO STANDARDCAVIT
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PORTSBSP, SAE, BSP WITH ‘O’-RIN
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SAE MOUNTING PATTERN3000 psi (210 b
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Part No. Page Part No. Page Part No
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NORTH AMERICAN DISTRIBUTORSFor an u
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