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CARTRIDGE ONLYCOMPLETE VALVE3/8” 1/2” PORTSBASIC CODE: 1GR6031.0 52.0 MAXHEX SOCKET ADJUST4.0 A/F17.0 A/F24.0 A/FM20 X 1.5-6gTANK (2)BASIC CODE: 1GR65Body ONLY part numbersBSP, aluminium3/8” A137581/2” A853255.015.5SAE, aluminium3/8” A107801/2” A10781BSP, steel3/8” A1361545.021SAE, steel1/2” A11798107.0 MAX2PRESSURE (1)31.815.910.035.01 HOLE ø9.0 THRO'50.8COMPLETE VALVE1/2” PORTSBASIC CODE: 1GR66Body ONLY part numbersBSP, aluminium1/2” B13011SAE, aluminium1/2” B10783BSP, steel1/2” B134737.036.515.531.02117.0 MAX65.049.0SAE, steel1/2” B134771135.025.450.850.82 MOUNTING HOLES ø9.0 THRO'Where measurements are critical request certified drawingsORDERING CODE EXAMPLEBasic Code1GR60 = Cartridge Only1GR65 = Cartridge and Body1GR66 = Cartridge and Body through portedAdjustment MeansP = Leakproof Screw AdjustmentR = Handknob AdjustmentG = Tamperproof Cap(See page 2-102 for dimensions)Port Sizes - Bodied Valves Only3W = 3/8’’ BSP 6T = 3/8’’ SAE4W = 1/2’’ BSP 8T = 1/2’’ SAE1GR**P3WWe reserve the right to change specifications without notice4SSealsS= Nitrile (For use with mostindustrial hydraulic oils)SV = Viton (For high temperatureand most special fluidapplications)Pressure Range @ 4.8 l/min2 = 5-20 bar. Std setting 20 bar4 = 5-40 bar. Std setting 28 barStd setting made at 4.8 litres/min2-162.F
1GR SERIES RELIEF VALVEDIRECT ACTING1GR30TANK (2)1SLIDING SPOOL TYPEPRESSURE (1)221GR100TANK (2)SLIDING SPOOL TYPEPRESSURE (1)APPLICATIONIdeal for low pressure applications, giving good controlwith fairly constant flow. Also very quiet in operationwhen applied on low flow or unstable hydraulicsystems.OPERATIONThe valve is held closed by the spring until pressureon the piston overcomes the valve setting, allowingrelief flow to tank through a ring of radial holes.PRESSURE DROP200175FLOW-US GPM0 2.5 5.0 7.5 10 12.51GR301530002500FEATURESStable, quiet operation. Cartridge construction to givemaximum flexibility in mounting. Offering goodrepeatability and reseat.SPECIFICATIONSFigures based on: Oil Temp = 40°C Viscosity = 40 cStRated FlowMax SettingCartridge Material1GR301GR1001GR301GR10030 litres/min (8 US GPM)150 litres/min (40 US GPM)160 bar (2300 psi)40 bar (600 psi)Working parts hardened and groundsteel. External surfaces zinc platedPRESSURE-BARPRESSURE-BAR150125100755025050403020100010 20FLOW-US 30 40FLOW LITRES/MIN3010GPM201GR1003060 90 120FLOW LITRES/MINIntegrated Hydraulics Ltd504015020001500100050008006004002000PRESSURE-PSIPRESSURE-PSIBody MaterialMounting PositionCavity NumberTorque Cartridgeinto CavityWeightSeal Kit NumberRecommendedFiltration LevelOperation TempLeakageNominal ViscosityRangeStandard aluminium (up to 210 bar*)Add Suffix ‘377’ for steel optionUnrestrictedA881 (See Section 17)60 Nm (44 lbs ft)1GR30/1GR1001GR35/1GR1451GR36/1GR1501GR1550.31 kg (0.7 lbs)0.54 kg (1.2 lbs)0.91 kg (2.0 lbs)1.08 kg (2.4 lbs)SK190 (Nitrile) SK190V (Viton)BS5540/4 Class 18/13(25 micron nominal)-20°C to +90°C15 millilitres/min nominal5 to 500 cSt*For applications above 210 bar please consult our technical department or use the steel body option.Integrated Hydraulics IncCollins Road, Heathcote Ind. Est., Warwick, CV34 6TF, UK.7047 Spinach Drive, Mentor, Ohio 44060, USATel: +44 (0) 1926 881171 Fax: +44 (0) 1926 315729 Tel: (440) 974 3171 Fax: (440) 974 3170Website: www.integratedhydraulics.comWebsite: www.integratedhydraulics.com2-171.D
Page 1: Product Manual 2007Hydraulic Screw-
Page 4 and 5: Hydraulic Integrated CircuitsScrew-
Page 6 and 7: INTRODUCTIONQUICK SELECTION GUIDERE
Page 8 and 9: MATERIALSCartridge bodies are manuf
Page 10 and 11: QUICK SELECTION GUIDESECTION 2 - RE
Page 12 and 13: QUICK SELECTION GUIDESECTION 4 - SE
Page 14 and 15: QUICK SELECTION GUIDESECTION 6 - MO
Page 16 and 17: QUICK SELECTION GUIDESECTION 6 - MO
Page 18 and 19: QUICK SELECTION GUIDESECTION 7 - CH
Page 20 and 21: QUICK SELECTION GUIDESECTION 9 - FL
Page 22 and 23: QUICK SELECTION GUIDESECTION 11 - D
Page 24 and 25: QUICK SELECTION GUIDESECTION 11 - P
Page 26 and 27: QUICK SELECTION GUIDESECTION 13 - S
Page 28 and 29: QUICK SELECTION GUIDESECTION 16 - H
Page 30 and 31: SECTION SERIES APPLICATION RANGE PA
Page 32 and 33: Figure 1. 1DR30 Direct acting poppe
Page 34 and 35: Figure 4. 1GR60 Direct acting spool
Page 36 and 37: CARTRIDGE ONLYCOMPLETE VALVE3/8’
Page 38 and 39: CARTRIDGE ONLYCOMPLETE VALVE1/2”
Page 42 and 43: CARTRIDGE ONLYBASIC CODE: 1UAR100HE
Page 44 and 45: PRESSURE DROP1DR21DR30PRESSURE-BARF
Page 46 and 47: PRESSURE DROPCARTRIDGE ONLY03FLOW-U
Page 50 and 51: CARTRIDGE ONLYBASIC CODE: 1GR30 OR
Page 52 and 53: CARTRIDGE ONLYCOMPLETE VALVE3/4’
Page 54 and 55: CARTRIDGE ONLYBASIC CODE: 1LR30070.
Page 56 and 57: 040035010FLOW-US GPM203040PRESSURE
Page 58 and 59: PRESSURE DROPFLOW-US GPM0 10 20 30
Page 60 and 61: PRESSURE DROPPRESSURE-BAR0 10400350
Page 62 and 63: PRESSURE DROPFLOW-US GPMFLOW-US GPM
Page 64 and 65: PRESSURE DROP025FLOW-US GPM50751000
Page 66 and 67: TYPICAL CIRCUIT EXAMPLES1CLLRDUAL R
Page 68 and 69: COMPLETE VALVEBASIC CODE: 1 DDR35Bo
Page 70 and 71: CARTRIDGE ONLYBASIC CODE: 1CLLR50SC
Page 72 and 73: CARTRIDGE ONLYBASIC CODE: 1CLLR100C
Page 74 and 75: COMPLETE VALVEBASIC CODE: 1LLR150Su
Page 76 and 77: COMPLETE VALVEBASIC CODE: 1LLR350Su
Page 78 and 79: COMPLETE VALVEBASIC CODE: 1DDRC35Su
Page 80 and 81: COMPLETE VALVEBASIC CODE: 1LLRC75Su
Page 82 and 83: COMPLETE VALVEBASIC CODE: 1VRC250Su
Page 84 and 85: TYPICAL CIRCUIT EXAMPLES1PS/1DS1PS/
Page 86 and 87: With a direct acting sequence the g
Page 88 and 89: Figure 8. Pressure Compensated Flow
Page 92 and 93: CARTRIDGE ONLYBASIC CODE:71.0 39.0
Page 96 and 97: CARTRIDGE ONLYBASIC CODE:39.0 MAX71
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CARTRIDGE ONLYBASIC CODE:1PS200HEX
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PRESSURE DROP0FLOW - US GPM246802.5
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PRESSURE DROP040010FLOW-US GPM20304
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CARTRIDGE ONLYBASIC CODE: 1UPS10039
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TYPICAL CIRCUIT EXAMPLES1PD1PA5BRAK
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PRESSURE DROPCARTRIDGE ONLYPRESSURE
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PRESSURE DROPCARTRIDGE ONLYBASIC CO
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CARTRIDGE ONLYCOMPLETE VALVE3/8”
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CARTRIDGE ONLYBASIC CODE:1PA10039.0
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CARTRIDGE ONLYBASIC CODE:1PA200HEX
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CARTRIDGE ONLYBasic Code: 1PAA60HEX
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SECTION SERIES APPLICATION RANGE PA
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egin moving at the flow at which th
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The successful application of motio
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PRESSURE DROP2.5:1 & 5:1 version10:
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PRESSURE DROP50FLOW-US GPM0 2.5 5 7
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PRESSURE DROPFLOW-US GPM0 2.5 5 7.5
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PRESSURE DROPFLOW-US GPM0 2.5 5 7.5
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PRESSURE DROP02.5FLOW-US GPM57.5101
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PRESSURE DROP02.5FLOW-US GPM57.5101
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NOTES6
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PRESSURE-BARPRESSURE DROP4:1 VERSIO
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PRESSURE DROPFLOW-US GPM0 6.5 13 19
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PRESSURE DROPCARTRIDGE ONLY016FLOW-
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PRESSURE DROPFLOW-US GPM06.51319.5
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PRESSURE DROPCARTRIDGE ONLYFLOW-US
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PRESSURE DROPFLOW-US GPM0 5 10 1520
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PRESSURE DROPCARTRIDGE ONLY160FLOW-
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PRESSURE DROPCARTRIDGE ONLY0FLOW-US
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PRESSURE DROPFLOW-US GPM082440 5672
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PRESSURE DROP08FLOW - US GPM2440 56
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NOTES6
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PRESSURE DROPPRESSURE-BARFLOW-US GP
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PRESSURE DROPFLOW-US GPM240 25 5075
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NOTES6
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PRESSURE DROP2.5:1 & 5:1 version10:
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PRESSURE DROP16FLOW-US GPM0 6.5 131
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PRESSURE DROPCOMPLETE VALVE1” POR
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PRESSURE DROPCOMPLETE VALVE3/8” P
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Page 188 and 189:
PRESSURE DROP02.5 5FLOW-US GPM7.5 1
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PRESSURE DROPFLOW-US GPM0 6.5 13 19
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LOAD CONTROL / HOLDING VALVESHOSE B
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Figure 2. Load HoldingWhen the cont
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COMPLETE VALVEBASIC CODE:1CEBL256FL
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1.61.61.6COMPLETE VALVEBASIC CODE:1
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COMPLETE VALVEBASIC CODE:1CEBL556FL
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COMPLETE VALVEBASIC CODE:1CEBL31LIN
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COMPLETE VALVEBASIC CODE:1CEBL31FLA
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Page 210 and 211:
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COMPLETE VALVEBASIC CODE:1CEBL151LI
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COMPLETE VALVEBASIC CODE:1CEBL15376
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TYPICAL CIRCUIT EXAMPLESCOOLER BYPA
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PRESSURE DROPFPR 3/4” FPR 1”PRE
Page 220 and 221:
PRESSURE DROP10FLOW - US GPM5 10 15
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CARTRIDGE ONLY COMPLETE VALVE 1/4
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CARTRIDGE ONLY COMPLETE VALVE 1/4
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CARTRIDGE ONLYBASIC CODE: 3CP227.00
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CARTRIDGE ONLYSINGLE VALVE3/8” 1/
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CARTRIDGE ONLYSINGLE VALVE1/2” PO
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Page 234 and 235:
CARTRIDGE ONLYBASIC CODE: 4CK12055.
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CARTRIDGE ONLYSINGLE VALVE1 1/4”
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COMPLETE VALVEBASIC CODE: 4CK356THR
Page 240 and 241:
PRESSURE DROPSINGLE VALVE3/8” 1/2
Page 242 and 243:
PRESSURE DROP02.5FLOW - US GPM5 7.5
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COMPLETE VALVEBASIC CODE: 4KD251/4
Page 246 and 247:
CARTRIDGE ONLYBASIC CODE: 5CK3039.5
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TYPICAL CIRCUIT EXAMPLES2N2R2N2NSPE
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CARTRIDGE ONLYBASIC CODE: 2CN20HEX
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CARTRIDGE ONLYBASIC CODE: 2 CR30HEX
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CARTRIDGE ONLYBASIC CODE: 2CR804.0
Page 256 and 257:
TYPICAL CIRCUIT EXAMPLES2FP2FP2FBAR
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PERFORMANCECARTRIDGE ONLYLOAD PRESS
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PERFORMANCECARTRIDGE ONLYLOAD PRESS
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PERFORMANCECARTRIDGE ONLYBASIC CODE
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REGULATED FLOW-LITRES/MINLOAD PRESS
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PERFORMANCEREGULATED FLOW-LITRES/MI
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REGULATED FLOW-LITRES/MIN0 700 1400
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REGULATED FLOW-LITRES/MIN0 700 1400
Page 272 and 273:
Page 274 and 275:
This type of flow regulator lends i
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Page 278 and 279:
300LOAD PRESSURE-PSIBYPASS HIGHER T
Page 280 and 281:
TYPICAL CIRCUIT EXAMPLES10CYLINDER
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eventually restricting the outlet o
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There are a number of different des
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Page 288 and 289:
Page 290 and 291:
PRESSURE DROPCARTRIDGE ONLY05FLOW-U
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Page 294 and 295:
CIRCUIT SERIES APPLICATION RANGE PA
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C13 CoilsC16 Coils49.047.838,150.02
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S5 Series- consult factory for avai
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CARTRIDGE ONLYBASIC CODE: S201 (Nor
Page 302 and 303:
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CARTRIDGE ONLYCOMPLETE VALVEBASIC C
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CARTRIDGE ONLYBASIC CODE:S600 (Norm
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PRESSURE DROPFLOW-US GPM0 255025752
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CARTRIDGE ONLYBASIC CODE: SX203 (No
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Page 316 and 317:
CARTRIDGE ONLYBASIC CODE: S20748.00
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CARTRIDGE ONLYBASIC CODE: S607 Popp
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PERFORMANCES210 (Normally open)PERF
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PERFORMANCEPERFORMANCES510 / S511 (
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PERFORMANCEFLOW (US GPM)2500.125 0.
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PERFORMANCEPERFORMANCES217 (standar
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PERFORMANCEFLOW (US GPM)2501 2 3 45
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CARTRIDGE ONLYCOMPLETE VALVE3/4”
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PERFORMANCES220 (Standard valve)WOR
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PERFORMANCESELECTOR MODEPERFORMANCE
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PERFORMANCES221 (Standard valve)PER
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PERFORMANCESELECTOR MODEWORKING PRE
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PERFORMANCEFLOW (US GPM)WORKING PRE
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PERFORMANCES525 (Standard valve)WOR
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PERFORMANCEWORKING PRESSURE (BAR)25
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PERFORMANCEFLOW (US GPM)1250.5 1 1.
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PERFORMANCE250FLOW (US GPM)1.25 2.5
Page 350 and 351:
Page 352 and 353:
PERFORMANCEWORKING PRESSURE (BAR)25
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PERFORMANCEFLOW (US GPM)WORKING PRE
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PERFORMANCEPERFORMANCES242 (Standar
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PERFORMANCEFLOW (US GPM)2501.3 2.6
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PERFORMANCEPERFORMANCEFLOWING BACK
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Page 368 and 369:
Page 370 and 371:
Page 372 and 373:
Page 374 and 375:
Page 376 and 377:
PERFORMANCE250FLOW (US GPM)0.5 1 1.
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PERFORMANCEPRESSURE (BAR)3503002501
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PERFORMANCECARTRIDGE ONLYBASIC CODE
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7.00PERFORMANCEFLOW (LITRES/MIN)359
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TYPICAL CIRCUIT EXAMPLESBRAKEVALVE1
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PERFORMANCE CURVECARTRIDGE ONLYSYST
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PERFORMANCE CURVETYPICAL VALVE PERF
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COMPLETE VALVEBASIC CODE: 1UL255Sub
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TYPICAL CIRCUIT EXAMPLES1SH1SB1RDSR
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PRESSURE DROPFLOW-US GPM0 1 2 34 56
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CARTRIDGE ONLYBASIC CODE: 1SH2062.0
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COMPLETE VALVEBASIC CODE: 1SH363/8
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CARTRIDGE ONLYBASIC CODE: 1SB1051.5
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CARTRIDGE ONLYBASIC CODE: 1SB202HEX
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CARTRIDGE ONLYBASIC CODE: 1SB304HEX
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PRESSURE DROPCARTRIDGE ONLY01.25FLO
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PRESSURE DROPFLOW-US GPM0 2 4106814
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CARTRIDGE ONLYBASIC CODE: 1HSH2054.
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CARTRIDGE ONLYBASIC CODE: 1HSH70190
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COMPLETE VALVE1/2” PORTS1HSH20-*S
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PRESSURE DROPCARTRIDGE ONLYVENTED P
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PRESSURE DROPVENTED PRESSURE DROPCA
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PRESSURE DROPFREE FLOW 1-2CARTRIDGE
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PRESSURE DROPCARTRIDGE ONLYVENTED P
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TYPICAL CIRCUIT EXAMPLESABABPTPTPPT
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COMPLETE VALVEBASIC CODE: 03ACE* Ov
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COMPLETE VALVEBASIC CODE: 05ACE* Ov
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COMPLETE VALVEBASIC CODE: 03ACK Che
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COMPLETE VALVEBASIC CODE: 05ACK Che
Page 440 and 441:
NOTES14
Page 442 and 443:
TYPICAL CIRCUIT EXAMPLESDUAL RELIEF
Page 444 and 445:
COMPLETE VALVEBASIC CODE:Sub-assemb
Page 446 and 447:
COMPLETE VALVEBASIC CODE:Sub-assemb
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PRESSURE DROP2.5:1 & 5:1 VERSION 10
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PRESSURE DROP4:1 VERSION 8:1 VERSIO
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PRESSURE DROP501ce302.5:1 & 5:1 VER
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PRESSURE DROP4:1 VERSION 8:1 VERSIO
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CIRCUIT SERIES APPLICATION RANGEPAG
Page 458 and 459:
HYDRAULIC INTEGRATED CIRCUITS1T16 P
Page 460 and 461:
VALVE CAVITY PAGE NUMBER2CFD150 A19
Page 462 and 463:
CARTRIDGE CAVITIESCAVITY A881CAVITY
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CARTRIDGE CAVITIESCAVITY A3145CAVIT
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CARTRIDGE CAVITIESCAVITY A6610CAVIT
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CARTRIDGE CAVITIESCAVITY A12088CAVI
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CARTRIDGE CAVITIESISO STANDARDCAVIT
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PORTSBSP, SAE, BSP WITH ‘O’-RIN
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SAE MOUNTING PATTERN3000 psi (210 b
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Part No. Page Part No. Page Part No
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NORTH AMERICAN DISTRIBUTORSFor an u
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