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040035010FLOW-US GPM203040PRESSURE DROP6000500003025FLOW-US GPM7 13 20 26 33VENTED PRESSURE DROP39400PRESSURE-BAR300250200150100504000300020001000PRESSURE-PSIPRESSURE-BAR201510532024016080PRESSURE-PSI203060 90FLOW LITRES/MIN120150003060 90FLOW LITRES/MIN1201500CARTRIDGE ONLYCOMPLETE VALVE3/4’’ PORTSBASIC CODE: 1VR100HEX SOCKET ADJUST4.0 A/FBASIC CODE: 1VR150Body ONLY part numbersBSP, aluminium3/4” B4377SAE, aluminium3/4” B10785BSP, steel3/4” B4378SAE, steel3/4” B1155417.0 A/F55.0 MAX33.0 A/F8.018.0360.0VENT (3)1-1/8 - 12 UNF-2A40.0150.0 MAX95.083.08.02G.1/4(1/4 SAE)TANK (2)12 HOLESØ 9.0 THRO'PRESSURE (1)19.038.1Where measurements are critical request certified drawings68.076.2ORDERING CODE EXAMPLE1VR***P4W35SBasic Code1VR100 = Cartridge Only1VR150 = Cartridge and BodyAdjustment MeansP = Leakproof Screw AdjustmentG = Tamperproof Cap(See page 2-102 for dimensions)Port Sizes - Bodied Valves Only6W = 3/4’’ BSP 12T = 3/4’’ SAESealsS = Nitrile (For use with mostindustrial hydraulic oils)SV = Viton (For high temperatureand most special fluidapplications)Pressure Range @ 14 l/min20 =10-210 bar. Std setting 100 bar35 =30-350 bar. Std setting 210 barStd setting made at 14 litres/minWe reserve the right to change specifications without notice2-202.D
1VR SERIES VENTABLE RELIEF VALVEPILOT OPERATED1VR200SLIDING SPOOL TYPE21TANK (2)VENT (3)3PRESSURE (1)2APPLICATIONTo limit pressure in a system. Good for continuousduty and accurate pressure control with constant orvarying flows. The vent feature can be used with aremote pilot section for a two-pressure system or toallow manual or remote ‘unloading’ of the pump.SPECIFICATIONSFigures based on: Oil Temp = 40°C Viscosity = 40 cStRated Flow200 litres/min (52 US GPM)Max Setting350 bar (5000 psi)OPERATIONWhen inlet pressure exceeds the setting of the valve,the pilot section opens. The pilot flow causes apressure imbalance across the main section spoolcausing it to open, allowing relief flow to tank. When‘vented’, pilot flow is referenced directly to tank,bypassing the pilot section. This flow through the ventport causes a pressure imbalance, opening the mainsection and dumping the pump at minimum pressuredrop.FEATURESHigh accuracy of pilot operated design. Hardenedworking parts give long, reliable, trouble-free life.Ventible for versatility of application. Cartridgeconstruction for installation into your own manifold.Cartridge MaterialBody MaterialMounting PositionCavity NumberTorque Cartridgeinto CavityWeightSeal Kit NumberRecommendedFiltration LevelOperating TempLeakageNominal ViscosityRangeWorking parts hardened and groundsteel. External surfaces zinc platedStandard aluminium (up to 210 bar*)Add Suffix ‘377’ for steel optionUnrestrictedA16102 (See Section 17)100 Nm (73 lbs ft)1VR200 0.74 kg (1.6 lbs)1VR250 1.82 kg (4.0 lbs)SK173 (Nitrile) SK173V (Viton)BS5540/4 Class 18/13(25 micron nominal)-20°C to +90°C35 millilitres/min @ 280 bar5 to 500 cSt*For applications above 210 bar please consult our technical department or use the steel body option.Integrated Hydraulics LtdIntegrated Hydraulics IncCollins Road, Heathcote Ind. Est., Warwick, CV34 6TF, UK.7047 Spinach Drive, Mentor, Ohio 44060, USATel: +44 (0) 1926 881171 Fax: +44 (0) 1926 315729 Tel: (440) 974 3171 Fax: (440) 974 3170Website: www.integratedhydraulics.comWebsite: www.integratedhydraulics.com2-211.D
Page 1:
Product Manual 2007Hydraulic Screw-
Page 4 and 5:
Hydraulic Integrated CircuitsScrew-
Page 6 and 7: INTRODUCTIONQUICK SELECTION GUIDERE
Page 8 and 9: MATERIALSCartridge bodies are manuf
Page 10 and 11: QUICK SELECTION GUIDESECTION 2 - RE
Page 12 and 13: QUICK SELECTION GUIDESECTION 4 - SE
Page 14 and 15: QUICK SELECTION GUIDESECTION 6 - MO
Page 16 and 17: QUICK SELECTION GUIDESECTION 6 - MO
Page 18 and 19: QUICK SELECTION GUIDESECTION 7 - CH
Page 20 and 21: QUICK SELECTION GUIDESECTION 9 - FL
Page 22 and 23: QUICK SELECTION GUIDESECTION 11 - D
Page 24 and 25: QUICK SELECTION GUIDESECTION 11 - P
Page 26 and 27: QUICK SELECTION GUIDESECTION 13 - S
Page 28 and 29: QUICK SELECTION GUIDESECTION 16 - H
Page 30 and 31: SECTION SERIES APPLICATION RANGE PA
Page 32 and 33: Figure 1. 1DR30 Direct acting poppe
Page 34 and 35: Figure 4. 1GR60 Direct acting spool
Page 36 and 37: CARTRIDGE ONLYCOMPLETE VALVE3/8’
Page 38 and 39: CARTRIDGE ONLYCOMPLETE VALVE1/2”
Page 42 and 43: CARTRIDGE ONLYBASIC CODE: 1UAR100HE
Page 44 and 45: PRESSURE DROP1DR21DR30PRESSURE-BARF
Page 46 and 47: PRESSURE DROPCARTRIDGE ONLY03FLOW-U
Page 50 and 51: CARTRIDGE ONLYBASIC CODE: 1GR30 OR
Page 52 and 53: CARTRIDGE ONLYCOMPLETE VALVE3/4’
Page 54 and 55: CARTRIDGE ONLYBASIC CODE: 1LR30070.
Page 58 and 59: PRESSURE DROPFLOW-US GPM0 10 20 30
Page 60 and 61: PRESSURE DROPPRESSURE-BAR0 10400350
Page 62 and 63: PRESSURE DROPFLOW-US GPMFLOW-US GPM
Page 64 and 65: PRESSURE DROP025FLOW-US GPM50751000
Page 66 and 67: TYPICAL CIRCUIT EXAMPLES1CLLRDUAL R
Page 68 and 69: COMPLETE VALVEBASIC CODE: 1 DDR35Bo
Page 70 and 71: CARTRIDGE ONLYBASIC CODE: 1CLLR50SC
Page 72 and 73: CARTRIDGE ONLYBASIC CODE: 1CLLR100C
Page 74 and 75: COMPLETE VALVEBASIC CODE: 1LLR150Su
Page 76 and 77: COMPLETE VALVEBASIC CODE: 1LLR350Su
Page 78 and 79: COMPLETE VALVEBASIC CODE: 1DDRC35Su
Page 80 and 81: COMPLETE VALVEBASIC CODE: 1LLRC75Su
Page 82 and 83: COMPLETE VALVEBASIC CODE: 1VRC250Su
Page 84 and 85: TYPICAL CIRCUIT EXAMPLES1PS/1DS1PS/
Page 86 and 87: With a direct acting sequence the g
Page 88 and 89: Figure 8. Pressure Compensated Flow
Page 92 and 93: CARTRIDGE ONLYBASIC CODE:71.0 39.0
Page 96 and 97: CARTRIDGE ONLYBASIC CODE:39.0 MAX71
Page 98 and 99: CARTRIDGE ONLYBASIC CODE:1PS200HEX
Page 100 and 101: PRESSURE DROP0FLOW - US GPM246802.5
Page 102 and 103: PRESSURE DROP040010FLOW-US GPM20304
Page 104 and 105: CARTRIDGE ONLYBASIC CODE: 1UPS10039
Page 106 and 107:
TYPICAL CIRCUIT EXAMPLES1PD1PA5BRAK
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PRESSURE DROPCARTRIDGE ONLYPRESSURE
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PRESSURE DROPCARTRIDGE ONLYBASIC CO
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CARTRIDGE ONLYCOMPLETE VALVE3/8”
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CARTRIDGE ONLYBASIC CODE:1PA10039.0
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CARTRIDGE ONLYBASIC CODE:1PA200HEX
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CARTRIDGE ONLYBasic Code: 1PAA60HEX
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SECTION SERIES APPLICATION RANGE PA
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egin moving at the flow at which th
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The successful application of motio
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PRESSURE DROP2.5:1 & 5:1 version10:
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PRESSURE DROP50FLOW-US GPM0 2.5 5 7
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PRESSURE DROPFLOW-US GPM0 2.5 5 7.5
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PRESSURE DROPFLOW-US GPM0 2.5 5 7.5
Page 134 and 135:
PRESSURE DROP02.5FLOW-US GPM57.5101
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PRESSURE DROP02.5FLOW-US GPM57.5101
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NOTES6
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PRESSURE-BARPRESSURE DROP4:1 VERSIO
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PRESSURE DROPFLOW-US GPM0 6.5 13 19
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PRESSURE DROPCARTRIDGE ONLY016FLOW-
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PRESSURE DROPFLOW-US GPM06.51319.5
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PRESSURE DROPCARTRIDGE ONLYFLOW-US
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PRESSURE DROPFLOW-US GPM0 5 10 1520
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PRESSURE DROPCARTRIDGE ONLY160FLOW-
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PRESSURE DROPCARTRIDGE ONLY0FLOW-US
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PRESSURE DROPFLOW-US GPM082440 5672
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PRESSURE DROP08FLOW - US GPM2440 56
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NOTES6
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PRESSURE DROPPRESSURE-BARFLOW-US GP
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PRESSURE DROPFLOW-US GPM240 25 5075
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NOTES6
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PRESSURE DROP2.5:1 & 5:1 version10:
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PRESSURE DROP16FLOW-US GPM0 6.5 131
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PRESSURE DROPCOMPLETE VALVE1” POR
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PRESSURE DROPCOMPLETE VALVE3/8” P
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Page 188 and 189:
PRESSURE DROP02.5 5FLOW-US GPM7.5 1
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PRESSURE DROPFLOW-US GPM0 6.5 13 19
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LOAD CONTROL / HOLDING VALVESHOSE B
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Figure 2. Load HoldingWhen the cont
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COMPLETE VALVEBASIC CODE:1CEBL256FL
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1.61.61.6COMPLETE VALVEBASIC CODE:1
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COMPLETE VALVEBASIC CODE:1CEBL556FL
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COMPLETE VALVEBASIC CODE:1CEBL31LIN
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COMPLETE VALVEBASIC CODE:1CEBL31FLA
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Page 210 and 211:
Page 212 and 213:
COMPLETE VALVEBASIC CODE:1CEBL151LI
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COMPLETE VALVEBASIC CODE:1CEBL15376
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TYPICAL CIRCUIT EXAMPLESCOOLER BYPA
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PRESSURE DROPFPR 3/4” FPR 1”PRE
Page 220 and 221:
PRESSURE DROP10FLOW - US GPM5 10 15
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CARTRIDGE ONLY COMPLETE VALVE 1/4
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CARTRIDGE ONLY COMPLETE VALVE 1/4
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CARTRIDGE ONLYBASIC CODE: 3CP227.00
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CARTRIDGE ONLYSINGLE VALVE3/8” 1/
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CARTRIDGE ONLYSINGLE VALVE1/2” PO
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Page 234 and 235:
CARTRIDGE ONLYBASIC CODE: 4CK12055.
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CARTRIDGE ONLYSINGLE VALVE1 1/4”
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COMPLETE VALVEBASIC CODE: 4CK356THR
Page 240 and 241:
PRESSURE DROPSINGLE VALVE3/8” 1/2
Page 242 and 243:
PRESSURE DROP02.5FLOW - US GPM5 7.5
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COMPLETE VALVEBASIC CODE: 4KD251/4
Page 246 and 247:
CARTRIDGE ONLYBASIC CODE: 5CK3039.5
Page 248 and 249:
TYPICAL CIRCUIT EXAMPLES2N2R2N2NSPE
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CARTRIDGE ONLYBASIC CODE: 2CN20HEX
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CARTRIDGE ONLYBASIC CODE: 2 CR30HEX
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CARTRIDGE ONLYBASIC CODE: 2CR804.0
Page 256 and 257:
TYPICAL CIRCUIT EXAMPLES2FP2FP2FBAR
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PERFORMANCECARTRIDGE ONLYLOAD PRESS
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PERFORMANCECARTRIDGE ONLYLOAD PRESS
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PERFORMANCECARTRIDGE ONLYBASIC CODE
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REGULATED FLOW-LITRES/MINLOAD PRESS
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PERFORMANCEREGULATED FLOW-LITRES/MI
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REGULATED FLOW-LITRES/MIN0 700 1400
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REGULATED FLOW-LITRES/MIN0 700 1400
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Page 274 and 275:
This type of flow regulator lends i
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Page 278 and 279:
300LOAD PRESSURE-PSIBYPASS HIGHER T
Page 280 and 281:
TYPICAL CIRCUIT EXAMPLES10CYLINDER
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eventually restricting the outlet o
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There are a number of different des
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PRESSURE DROPCARTRIDGE ONLY05FLOW-U
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Page 294 and 295:
CIRCUIT SERIES APPLICATION RANGE PA
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C13 CoilsC16 Coils49.047.838,150.02
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S5 Series- consult factory for avai
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CARTRIDGE ONLYBASIC CODE: S201 (Nor
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CARTRIDGE ONLYCOMPLETE VALVEBASIC C
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CARTRIDGE ONLYBASIC CODE:S600 (Norm
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PRESSURE DROPFLOW-US GPM0 255025752
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CARTRIDGE ONLYBASIC CODE: SX203 (No
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Page 316 and 317:
CARTRIDGE ONLYBASIC CODE: S20748.00
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CARTRIDGE ONLYBASIC CODE: S607 Popp
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PERFORMANCES210 (Normally open)PERF
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PERFORMANCEPERFORMANCES510 / S511 (
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PERFORMANCEFLOW (US GPM)2500.125 0.
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PERFORMANCEPERFORMANCES217 (standar
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PERFORMANCEFLOW (US GPM)2501 2 3 45
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CARTRIDGE ONLYCOMPLETE VALVE3/4”
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PERFORMANCES220 (Standard valve)WOR
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PERFORMANCESELECTOR MODEPERFORMANCE
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PERFORMANCES221 (Standard valve)PER
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PERFORMANCESELECTOR MODEWORKING PRE
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PERFORMANCEFLOW (US GPM)WORKING PRE
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PERFORMANCES525 (Standard valve)WOR
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PERFORMANCEWORKING PRESSURE (BAR)25
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PERFORMANCEFLOW (US GPM)1250.5 1 1.
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PERFORMANCE250FLOW (US GPM)1.25 2.5
Page 350 and 351:
Page 352 and 353:
PERFORMANCEWORKING PRESSURE (BAR)25
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PERFORMANCEFLOW (US GPM)WORKING PRE
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PERFORMANCEPERFORMANCES242 (Standar
Page 358 and 359:
PERFORMANCEFLOW (US GPM)2501.3 2.6
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Page 362 and 363:
PERFORMANCEPERFORMANCEFLOWING BACK
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Page 368 and 369:
Page 370 and 371:
Page 372 and 373:
Page 374 and 375:
Page 376 and 377:
PERFORMANCE250FLOW (US GPM)0.5 1 1.
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PERFORMANCEPRESSURE (BAR)3503002501
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PERFORMANCECARTRIDGE ONLYBASIC CODE
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7.00PERFORMANCEFLOW (LITRES/MIN)359
Page 386 and 387:
TYPICAL CIRCUIT EXAMPLESBRAKEVALVE1
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PERFORMANCE CURVECARTRIDGE ONLYSYST
Page 390 and 391:
PERFORMANCE CURVETYPICAL VALVE PERF
Page 392 and 393:
COMPLETE VALVEBASIC CODE: 1UL255Sub
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TYPICAL CIRCUIT EXAMPLES1SH1SB1RDSR
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PRESSURE DROPFLOW-US GPM0 1 2 34 56
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CARTRIDGE ONLYBASIC CODE: 1SH2062.0
Page 400 and 401:
COMPLETE VALVEBASIC CODE: 1SH363/8
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CARTRIDGE ONLYBASIC CODE: 1SB1051.5
Page 404 and 405:
CARTRIDGE ONLYBASIC CODE: 1SB202HEX
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CARTRIDGE ONLYBASIC CODE: 1SB304HEX
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PRESSURE DROPCARTRIDGE ONLY01.25FLO
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PRESSURE DROPFLOW-US GPM0 2 4106814
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Page 414 and 415:
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CARTRIDGE ONLYBASIC CODE: 1HSH2054.
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CARTRIDGE ONLYBASIC CODE: 1HSH70190
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COMPLETE VALVE1/2” PORTS1HSH20-*S
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PRESSURE DROPCARTRIDGE ONLYVENTED P
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PRESSURE DROPVENTED PRESSURE DROPCA
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PRESSURE DROPFREE FLOW 1-2CARTRIDGE
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PRESSURE DROPCARTRIDGE ONLYVENTED P
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TYPICAL CIRCUIT EXAMPLESABABPTPTPPT
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COMPLETE VALVEBASIC CODE: 03ACE* Ov
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COMPLETE VALVEBASIC CODE: 05ACE* Ov
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COMPLETE VALVEBASIC CODE: 03ACK Che
Page 438 and 439:
COMPLETE VALVEBASIC CODE: 05ACK Che
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NOTES14
Page 442 and 443:
TYPICAL CIRCUIT EXAMPLESDUAL RELIEF
Page 444 and 445:
COMPLETE VALVEBASIC CODE:Sub-assemb
Page 446 and 447:
COMPLETE VALVEBASIC CODE:Sub-assemb
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PRESSURE DROP2.5:1 & 5:1 VERSION 10
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PRESSURE DROP4:1 VERSION 8:1 VERSIO
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PRESSURE DROP501ce302.5:1 & 5:1 VER
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PRESSURE DROP4:1 VERSION 8:1 VERSIO
Page 456 and 457:
CIRCUIT SERIES APPLICATION RANGEPAG
Page 458 and 459:
HYDRAULIC INTEGRATED CIRCUITS1T16 P
Page 460 and 461:
VALVE CAVITY PAGE NUMBER2CFD150 A19
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CARTRIDGE CAVITIESCAVITY A881CAVITY
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CARTRIDGE CAVITIESCAVITY A3145CAVIT
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CARTRIDGE CAVITIESCAVITY A6610CAVIT
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CARTRIDGE CAVITIESCAVITY A12088CAVI
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Page 472 and 473:
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CARTRIDGE CAVITIESISO STANDARDCAVIT
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PORTSBSP, SAE, BSP WITH ‘O’-RIN
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SAE MOUNTING PATTERN3000 psi (210 b
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Part No. Page Part No. Page Part No
Page 482 and 483:
Page 484 and 485:
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NORTH AMERICAN DISTRIBUTORSFor an u
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