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CARTRIDGE ONLYCOMPLETE VALVE3/4’’ 1’’ PORTSBASIC CODE: 1LR100BASIC CODE: 1LR150Body ONLY part numbersHEX SOCKET ADJUST5.0 A/F17.0 A/FBSP, aluminium3/4” B10671” B1069SAE, aluminium3/4” B44091” B10827BSP, steel3/4” B56141” B54238.1SAE, steel1” B11801267.0 MAX25.4 A/F130.0 MAX25.42 27/8-14 UNF-2A60.373.038.0PRESSURE (2)1TANK (1)Tightening torque of “F” adjusterlocknut - 20 to 25 Nm21.529.450.812.7 51.076.22 HOLES ø10.5 THRO'COMPLETE VALVEBASIC CODE: 1LR155Body ONLY part numbers2 HOLES ø9.0 THRO'2 298.0BSP, aluminium3/4” B2216SAE, aluminium3/4” B106233/4’’ PORTS157.0 MAX72.020.044.51 129.050.813.0 51.076.2Where measurements are critical request certified drawingsORDERING CODE EXAMPLE1LR***F6W35SBasic Code1LR100 = Cartridge Only1LR150 = Cartridge and Body1LR155 = Cartridge and Body through portedAdjustment MeansF = Screw AdjustmentPort Sizes - Bodied Valves Only6W = 3/4’’ BSP 12T = 3/4’’ SAE8W = 1’’ BSP 16T = 1’’ SAESealsS= Nitrile (For use with mostindustrial hydraulic oils)SV = Viton (For high temperatureand most special fluidapplications)Pressure Range @ 14 l/min17 = 35-175 bar. Std setting 105 bar28 = 75-285 bar. Std setting 175 bar35 = 114-350 bar. Std setting 280 barStd setting made at 14 litres/minWe reserve the right to change specifications without notice2-182.D
1LR SERIES RELIEF VALVEDIRECT ACTING DIFFERENTIAL AREA1LR300POPPET TYPE22PRESSURE (2)TANK (1)1APPLICATIONIdeal for intermittent duty as protection againstoverload or surge conditions for all types of actuators.Very fast acting and extremely dirt tolerant.FEATURESDirt tolerant, robust and consistent with good pressure riseto increase in flow characteristics for a direct acting valve.Cartridge construction provides for maximum flexiblity inmounting at the point where it is most needed.OPERATIONPressure acts over the differentail area between theseat and seal on the poppet. When the pressureexceeds the setting, the valve opens, allowing reliefflow to tank, washing contaminant away from the seat.SPECIFICATIONSFigures based on: Oil Temp = 40°C Viscosity = 40 cStRated FlowMax SettingCartridge Material380 litres/min (100 US GPM)350 bar (5000 psi)Working parts hardened and groundsteel. External surfaces zinc platedPRESSURE DROPBody MaterialStandard aluminium (up to 210 bar*)Add Suffix ‘377’ for steel optionMounting PositionUnrestrictedCavity NumberA1126 (See Section 17)040035025FLOW-US GPM507510060005000Torque Cartridgeinto CavityWeightSeal Kit Number150 Nm (110 lbs ft)1LR300 1.04 kg (2.3 lbs)1LR350 2.08 kg (4.6 lbs)SK207 (Nitrile) SK207V (Viton)PRESSURE-BAR300250200150100400030002000PRESSURE-PSIRecommendedFiltration LevelOperating TempLeakageNominal ViscosityRangeBS5540/4 Class 18/13(25 micron nominal)-20°C to +90°C1 millilitre/min nominal (15 dpm)5 to 500 cSt501000050100 150200250 3003504000FLOW LITRES/MIN*For applications above 210 bar please consult our technical department or use the steel body option.Integrated Hydraulics LtdIntegrated Hydraulics IncCollins Road, Heathcote Ind. Est., Warwick, CV34 6TF, UK.7047 Spinach Drive, Mentor, Ohio 44060, USATel: +44 (0) 1926 881171 Fax: +44 (0) 1926 315729 Tel: (440) 974 3171 Fax: (440) 974 3170Website: www.integratedhydraulics.comWebsite: www.integratedhydraulics.com2-191.C
Page 1: Product Manual 2007Hydraulic Screw-
Page 4 and 5: Hydraulic Integrated CircuitsScrew-
Page 6 and 7: INTRODUCTIONQUICK SELECTION GUIDERE
Page 8 and 9: MATERIALSCartridge bodies are manuf
Page 10 and 11: QUICK SELECTION GUIDESECTION 2 - RE
Page 12 and 13: QUICK SELECTION GUIDESECTION 4 - SE
Page 14 and 15: QUICK SELECTION GUIDESECTION 6 - MO
Page 16 and 17: QUICK SELECTION GUIDESECTION 6 - MO
Page 18 and 19: QUICK SELECTION GUIDESECTION 7 - CH
Page 20 and 21: QUICK SELECTION GUIDESECTION 9 - FL
Page 22 and 23: QUICK SELECTION GUIDESECTION 11 - D
Page 24 and 25: QUICK SELECTION GUIDESECTION 11 - P
Page 26 and 27: QUICK SELECTION GUIDESECTION 13 - S
Page 28 and 29: QUICK SELECTION GUIDESECTION 16 - H
Page 30 and 31: SECTION SERIES APPLICATION RANGE PA
Page 32 and 33: Figure 1. 1DR30 Direct acting poppe
Page 34 and 35: Figure 4. 1GR60 Direct acting spool
Page 36 and 37: CARTRIDGE ONLYCOMPLETE VALVE3/8’
Page 38 and 39: CARTRIDGE ONLYCOMPLETE VALVE1/2”
Page 42 and 43: CARTRIDGE ONLYBASIC CODE: 1UAR100HE
Page 44 and 45: PRESSURE DROP1DR21DR30PRESSURE-BARF
Page 46 and 47: PRESSURE DROPCARTRIDGE ONLY03FLOW-U
Page 50 and 51: CARTRIDGE ONLYBASIC CODE: 1GR30 OR
Page 54 and 55: CARTRIDGE ONLYBASIC CODE: 1LR30070.
Page 56 and 57: 040035010FLOW-US GPM203040PRESSURE
Page 58 and 59: PRESSURE DROPFLOW-US GPM0 10 20 30
Page 60 and 61: PRESSURE DROPPRESSURE-BAR0 10400350
Page 62 and 63: PRESSURE DROPFLOW-US GPMFLOW-US GPM
Page 64 and 65: PRESSURE DROP025FLOW-US GPM50751000
Page 66 and 67: TYPICAL CIRCUIT EXAMPLES1CLLRDUAL R
Page 68 and 69: COMPLETE VALVEBASIC CODE: 1 DDR35Bo
Page 70 and 71: CARTRIDGE ONLYBASIC CODE: 1CLLR50SC
Page 72 and 73: CARTRIDGE ONLYBASIC CODE: 1CLLR100C
Page 74 and 75: COMPLETE VALVEBASIC CODE: 1LLR150Su
Page 76 and 77: COMPLETE VALVEBASIC CODE: 1LLR350Su
Page 78 and 79: COMPLETE VALVEBASIC CODE: 1DDRC35Su
Page 80 and 81: COMPLETE VALVEBASIC CODE: 1LLRC75Su
Page 82 and 83: COMPLETE VALVEBASIC CODE: 1VRC250Su
Page 84 and 85: TYPICAL CIRCUIT EXAMPLES1PS/1DS1PS/
Page 86 and 87: With a direct acting sequence the g
Page 88 and 89: Figure 8. Pressure Compensated Flow
Page 92 and 93: CARTRIDGE ONLYBASIC CODE:71.0 39.0
Page 96 and 97: CARTRIDGE ONLYBASIC CODE:39.0 MAX71
Page 98 and 99: CARTRIDGE ONLYBASIC CODE:1PS200HEX
Page 100 and 101: PRESSURE DROP0FLOW - US GPM246802.5
Page 102 and 103:
PRESSURE DROP040010FLOW-US GPM20304
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CARTRIDGE ONLYBASIC CODE: 1UPS10039
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TYPICAL CIRCUIT EXAMPLES1PD1PA5BRAK
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PRESSURE DROPCARTRIDGE ONLYPRESSURE
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PRESSURE DROPCARTRIDGE ONLYBASIC CO
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CARTRIDGE ONLYCOMPLETE VALVE3/8”
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CARTRIDGE ONLYBASIC CODE:1PA10039.0
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CARTRIDGE ONLYBASIC CODE:1PA200HEX
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CARTRIDGE ONLYBasic Code: 1PAA60HEX
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SECTION SERIES APPLICATION RANGE PA
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egin moving at the flow at which th
Page 124 and 125:
The successful application of motio
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PRESSURE DROP2.5:1 & 5:1 version10:
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PRESSURE DROP50FLOW-US GPM0 2.5 5 7
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PRESSURE DROPFLOW-US GPM0 2.5 5 7.5
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PRESSURE DROPFLOW-US GPM0 2.5 5 7.5
Page 134 and 135:
PRESSURE DROP02.5FLOW-US GPM57.5101
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PRESSURE DROP02.5FLOW-US GPM57.5101
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NOTES6
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PRESSURE-BARPRESSURE DROP4:1 VERSIO
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PRESSURE DROPFLOW-US GPM0 6.5 13 19
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PRESSURE DROPCARTRIDGE ONLY016FLOW-
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PRESSURE DROPFLOW-US GPM06.51319.5
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PRESSURE DROPCARTRIDGE ONLYFLOW-US
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PRESSURE DROPFLOW-US GPM0 5 10 1520
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PRESSURE DROPCARTRIDGE ONLY160FLOW-
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PRESSURE DROPCARTRIDGE ONLY0FLOW-US
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PRESSURE DROPFLOW-US GPM082440 5672
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PRESSURE DROP08FLOW - US GPM2440 56
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NOTES6
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PRESSURE DROPPRESSURE-BARFLOW-US GP
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PRESSURE DROPFLOW-US GPM240 25 5075
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NOTES6
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PRESSURE DROP2.5:1 & 5:1 version10:
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PRESSURE DROP16FLOW-US GPM0 6.5 131
Page 182 and 183:
PRESSURE DROPCOMPLETE VALVE1” POR
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PRESSURE DROPCOMPLETE VALVE3/8” P
Page 186 and 187:
Page 188 and 189:
PRESSURE DROP02.5 5FLOW-US GPM7.5 1
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PRESSURE DROPFLOW-US GPM0 6.5 13 19
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Page 194 and 195:
LOAD CONTROL / HOLDING VALVESHOSE B
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Figure 2. Load HoldingWhen the cont
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COMPLETE VALVEBASIC CODE:1CEBL256FL
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1.61.61.6COMPLETE VALVEBASIC CODE:1
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COMPLETE VALVEBASIC CODE:1CEBL556FL
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COMPLETE VALVEBASIC CODE:1CEBL31LIN
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COMPLETE VALVEBASIC CODE:1CEBL31FLA
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Page 210 and 211:
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COMPLETE VALVEBASIC CODE:1CEBL151LI
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COMPLETE VALVEBASIC CODE:1CEBL15376
Page 216 and 217:
TYPICAL CIRCUIT EXAMPLESCOOLER BYPA
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PRESSURE DROPFPR 3/4” FPR 1”PRE
Page 220 and 221:
PRESSURE DROP10FLOW - US GPM5 10 15
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CARTRIDGE ONLY COMPLETE VALVE 1/4
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CARTRIDGE ONLY COMPLETE VALVE 1/4
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CARTRIDGE ONLYBASIC CODE: 3CP227.00
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CARTRIDGE ONLYSINGLE VALVE3/8” 1/
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CARTRIDGE ONLYSINGLE VALVE1/2” PO
Page 232 and 233:
Page 234 and 235:
CARTRIDGE ONLYBASIC CODE: 4CK12055.
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CARTRIDGE ONLYSINGLE VALVE1 1/4”
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COMPLETE VALVEBASIC CODE: 4CK356THR
Page 240 and 241:
PRESSURE DROPSINGLE VALVE3/8” 1/2
Page 242 and 243:
PRESSURE DROP02.5FLOW - US GPM5 7.5
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COMPLETE VALVEBASIC CODE: 4KD251/4
Page 246 and 247:
CARTRIDGE ONLYBASIC CODE: 5CK3039.5
Page 248 and 249:
TYPICAL CIRCUIT EXAMPLES2N2R2N2NSPE
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CARTRIDGE ONLYBASIC CODE: 2CN20HEX
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CARTRIDGE ONLYBASIC CODE: 2 CR30HEX
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CARTRIDGE ONLYBASIC CODE: 2CR804.0
Page 256 and 257:
TYPICAL CIRCUIT EXAMPLES2FP2FP2FBAR
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PERFORMANCECARTRIDGE ONLYLOAD PRESS
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PERFORMANCECARTRIDGE ONLYLOAD PRESS
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PERFORMANCECARTRIDGE ONLYBASIC CODE
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REGULATED FLOW-LITRES/MINLOAD PRESS
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PERFORMANCEREGULATED FLOW-LITRES/MI
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REGULATED FLOW-LITRES/MIN0 700 1400
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REGULATED FLOW-LITRES/MIN0 700 1400
Page 272 and 273:
Page 274 and 275:
This type of flow regulator lends i
Page 276 and 277:
Page 278 and 279:
300LOAD PRESSURE-PSIBYPASS HIGHER T
Page 280 and 281:
TYPICAL CIRCUIT EXAMPLES10CYLINDER
Page 282 and 283:
eventually restricting the outlet o
Page 284 and 285:
There are a number of different des
Page 286 and 287:
Page 288 and 289:
Page 290 and 291:
PRESSURE DROPCARTRIDGE ONLY05FLOW-U
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Page 294 and 295:
CIRCUIT SERIES APPLICATION RANGE PA
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C13 CoilsC16 Coils49.047.838,150.02
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S5 Series- consult factory for avai
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CARTRIDGE ONLYBASIC CODE: S201 (Nor
Page 302 and 303:
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CARTRIDGE ONLYCOMPLETE VALVEBASIC C
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Page 308 and 309:
CARTRIDGE ONLYBASIC CODE:S600 (Norm
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PRESSURE DROPFLOW-US GPM0 255025752
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CARTRIDGE ONLYBASIC CODE: SX203 (No
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Page 316 and 317:
CARTRIDGE ONLYBASIC CODE: S20748.00
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CARTRIDGE ONLYBASIC CODE: S607 Popp
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PERFORMANCES210 (Normally open)PERF
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PERFORMANCEPERFORMANCES510 / S511 (
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PERFORMANCEFLOW (US GPM)2500.125 0.
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PERFORMANCEPERFORMANCES217 (standar
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PERFORMANCEFLOW (US GPM)2501 2 3 45
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CARTRIDGE ONLYCOMPLETE VALVE3/4”
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PERFORMANCES220 (Standard valve)WOR
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PERFORMANCESELECTOR MODEPERFORMANCE
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PERFORMANCES221 (Standard valve)PER
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PERFORMANCESELECTOR MODEWORKING PRE
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PERFORMANCEFLOW (US GPM)WORKING PRE
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PERFORMANCES525 (Standard valve)WOR
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PERFORMANCEWORKING PRESSURE (BAR)25
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PERFORMANCEFLOW (US GPM)1250.5 1 1.
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PERFORMANCE250FLOW (US GPM)1.25 2.5
Page 350 and 351:
Page 352 and 353:
PERFORMANCEWORKING PRESSURE (BAR)25
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PERFORMANCEFLOW (US GPM)WORKING PRE
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PERFORMANCEPERFORMANCES242 (Standar
Page 358 and 359:
PERFORMANCEFLOW (US GPM)2501.3 2.6
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Page 362 and 363:
PERFORMANCEPERFORMANCEFLOWING BACK
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Page 368 and 369:
Page 370 and 371:
Page 372 and 373:
Page 374 and 375:
Page 376 and 377:
PERFORMANCE250FLOW (US GPM)0.5 1 1.
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PERFORMANCEPRESSURE (BAR)3503002501
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PERFORMANCECARTRIDGE ONLYBASIC CODE
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7.00PERFORMANCEFLOW (LITRES/MIN)359
Page 386 and 387:
TYPICAL CIRCUIT EXAMPLESBRAKEVALVE1
Page 388 and 389:
PERFORMANCE CURVECARTRIDGE ONLYSYST
Page 390 and 391:
PERFORMANCE CURVETYPICAL VALVE PERF
Page 392 and 393:
COMPLETE VALVEBASIC CODE: 1UL255Sub
Page 394 and 395:
TYPICAL CIRCUIT EXAMPLES1SH1SB1RDSR
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PRESSURE DROPFLOW-US GPM0 1 2 34 56
Page 398 and 399:
CARTRIDGE ONLYBASIC CODE: 1SH2062.0
Page 400 and 401:
COMPLETE VALVEBASIC CODE: 1SH363/8
Page 402 and 403:
CARTRIDGE ONLYBASIC CODE: 1SB1051.5
Page 404 and 405:
CARTRIDGE ONLYBASIC CODE: 1SB202HEX
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CARTRIDGE ONLYBASIC CODE: 1SB304HEX
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PRESSURE DROPCARTRIDGE ONLY01.25FLO
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PRESSURE DROPFLOW-US GPM0 2 4106814
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Page 414 and 415:
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CARTRIDGE ONLYBASIC CODE: 1HSH2054.
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CARTRIDGE ONLYBASIC CODE: 1HSH70190
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COMPLETE VALVE1/2” PORTS1HSH20-*S
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PRESSURE DROPCARTRIDGE ONLYVENTED P
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PRESSURE DROPVENTED PRESSURE DROPCA
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PRESSURE DROPFREE FLOW 1-2CARTRIDGE
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PRESSURE DROPCARTRIDGE ONLYVENTED P
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TYPICAL CIRCUIT EXAMPLESABABPTPTPPT
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COMPLETE VALVEBASIC CODE: 03ACE* Ov
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COMPLETE VALVEBASIC CODE: 05ACE* Ov
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COMPLETE VALVEBASIC CODE: 03ACK Che
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COMPLETE VALVEBASIC CODE: 05ACK Che
Page 440 and 441:
NOTES14
Page 442 and 443:
TYPICAL CIRCUIT EXAMPLESDUAL RELIEF
Page 444 and 445:
COMPLETE VALVEBASIC CODE:Sub-assemb
Page 446 and 447:
COMPLETE VALVEBASIC CODE:Sub-assemb
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PRESSURE DROP2.5:1 & 5:1 VERSION 10
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PRESSURE DROP4:1 VERSION 8:1 VERSIO
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PRESSURE DROP501ce302.5:1 & 5:1 VER
Page 454 and 455:
PRESSURE DROP4:1 VERSION 8:1 VERSIO
Page 456 and 457:
CIRCUIT SERIES APPLICATION RANGEPAG
Page 458 and 459:
HYDRAULIC INTEGRATED CIRCUITS1T16 P
Page 460 and 461:
VALVE CAVITY PAGE NUMBER2CFD150 A19
Page 462 and 463:
CARTRIDGE CAVITIESCAVITY A881CAVITY
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CARTRIDGE CAVITIESCAVITY A3145CAVIT
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CARTRIDGE CAVITIESCAVITY A6610CAVIT
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CARTRIDGE CAVITIESCAVITY A12088CAVI
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CARTRIDGE CAVITIESISO STANDARDCAVIT
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PORTSBSP, SAE, BSP WITH ‘O’-RIN
Page 478 and 479:
SAE MOUNTING PATTERN3000 psi (210 b
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Part No. Page Part No. Page Part No
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NORTH AMERICAN DISTRIBUTORSFor an u
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