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VALVE CAVITY PAGE NUMBER2CFD150 A19787 17-2011CE140, 1CER140, 1CEL140 A20081 17-2011CPBD30 A20530 17-2051HSH701, 1RDS702 A21145 17-205S716, S717, S701, S702 A21473 17-2053CA200, S901, S902 A21616 17-205LEV402, LER402 A21773 17-207LER202 A22232 17-2071AR60, 1GR60, 2CR30, 2CFR30 CVA-20-01-0 17-2111DS60, 1PS60, 1PA60 CVA-22-06-0 17-2111PAA60, 1HSH20 CVB-22-06-0 17-2112CFP60 CVA-27-04-0 17-2112CFD40 CVB-27-04-0 17-2212CFD200 CVB-42-04-0 17-221Our cavities have been designed to achieve standardisation based on each thread size to reduce the amount oftooling required to cover the valve range. All new designs of cartridge are made to fit the ISO recommendationsfor standard cavities. The diagram below shows the sequence of tooling using tools specified in the followingpages. Note: a pilot drill may be required before the form drill.Great care must be taken to ensure that the tools are inserted along the same machining axis to maintaincorrect concentricities, hence bodies should not be moved between operations.OPERATION 1FORM DRILLOPERATION 2FORM REAMEROPERATION 3PLUG TAP17Integrated Hydraulics LtdIntegrated Hydraulics IncCollins Road, Heathcote Ind. Est., Warwick, CV34 6TF, UK.7047 Spinach Drive, Mentor, Ohio 44060, USATel: +44 (0) 1926 881171 Fax: +44 (0) 1926 315729 Tel: (440) 974 3171 Fax: (440) 974 3170Website: www.integratedhydraulics.comWebsite: www.integratedhydraulics.com17-102.D
CARTRIDGE CAVITIESCAVITY A877CAVITY TOOLSCAVITY A878CAVITY TOOLSFORM DRILL A1161FORM REAMER A1162PLUG TAP 1 5/16-12 UNFFORM DRILL A885FORM REAMER A1173PLUG TAP 7/8-14 UNFØ0.08 BØ0.08Ø0.08 A-A--A-17.00BAØ0.08 AR 0.200.050.8ø 45.00ø 34.5434.49ø 31.2531.04ø 29.6429.59ø 28.6228.570.81.61-5/16-12UNF-2B4°0.33.303.0516.001.60.08 B0.08 BR 0.200.080.3ø28ø 23.0623.020.80.87/8-14 UNF-2B3.303.05ø20.24ø 19.0719.05Ø0.08 BBØ0.08 AØ0.08 A1.657.2036.5ø16.5 MAXø6.00MAX32145°30°30°20.6045.2076.00 DRILLED70.00 MIN REAMED21.00ø18.002130°16.0030.1640.0044.00ø18CAVITY A879CAVITY TOOLSCAVITY A880CAVITY TOOLSFORM DRILL A1040FORM REAMER A1041PLUG TAP 3/4-16 UNFFORM DRILL A1302FORM REAMER A1303PLUG TAP 1-14 UNS1732.40FORM DRILL28.6019.40Ø0.08Ø0.0817.2016.90-A-BBA14.002.652.45R 0.20.10.330°1.6ø26.00ø 20.7320.60130°45°1.615°3/4-16 UNF-2Bø9.00 MAXø10.75 MAXø 12.7512.7012.5021.6A0.0851.508.50ø5.00 MAXø24.00 MAX0.50 MAX0.832ø30.00ø 27.0426.99ø23.410.811-14UNS-2Bø 19.0719.0345°0.3ø16.0030°30°18.250.08 A0.05 A0.05 AA1.630.0063.5071.80DRILL AXP 130189.30DRILL AXP 1302NOTE: These cavity dimensions are for installation purposes only. Certified drawings available upon request.Integrated Hydraulics LtdIntegrated Hydraulics IncCollins Road, Heathcote Ind. Est., Warwick, CV34 6TF, UK.7047 Spinach Drive, Mentor, Ohio 44060, USATel: +44 (0) 1926 881171 Fax: +44 (0) 1926 315729 Tel: (440) 974 3171 Fax: (440) 974 3170Website: www.integratedhydraulics.comWebsite: www.integratedhydraulics.com17-111.E
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Product Manual 2007Hydraulic Screw-
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Hydraulic Integrated CircuitsScrew-
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INTRODUCTIONQUICK SELECTION GUIDERE
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MATERIALSCartridge bodies are manuf
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QUICK SELECTION GUIDESECTION 2 - RE
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QUICK SELECTION GUIDESECTION 4 - SE
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QUICK SELECTION GUIDESECTION 6 - MO
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QUICK SELECTION GUIDESECTION 6 - MO
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QUICK SELECTION GUIDESECTION 7 - CH
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QUICK SELECTION GUIDESECTION 9 - FL
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QUICK SELECTION GUIDESECTION 11 - D
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QUICK SELECTION GUIDESECTION 11 - P
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QUICK SELECTION GUIDESECTION 13 - S
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QUICK SELECTION GUIDESECTION 16 - H
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SECTION SERIES APPLICATION RANGE PA
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Figure 1. 1DR30 Direct acting poppe
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Figure 4. 1GR60 Direct acting spool
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CARTRIDGE ONLYCOMPLETE VALVE3/8’
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CARTRIDGE ONLYCOMPLETE VALVE1/2”
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CARTRIDGE ONLYBASIC CODE: 1UAR100HE
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PRESSURE DROP1DR21DR30PRESSURE-BARF
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PRESSURE DROPCARTRIDGE ONLY03FLOW-U
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CARTRIDGE ONLYBASIC CODE: 1GR30 OR
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CARTRIDGE ONLYCOMPLETE VALVE3/4’
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CARTRIDGE ONLYBASIC CODE: 1LR30070.
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040035010FLOW-US GPM203040PRESSURE
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PRESSURE DROPFLOW-US GPM0 10 20 30
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PRESSURE DROPPRESSURE-BAR0 10400350
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PRESSURE DROPFLOW-US GPMFLOW-US GPM
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PRESSURE DROP025FLOW-US GPM50751000
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TYPICAL CIRCUIT EXAMPLES1CLLRDUAL R
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COMPLETE VALVEBASIC CODE: 1 DDR35Bo
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CARTRIDGE ONLYBASIC CODE: 1CLLR50SC
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CARTRIDGE ONLYBASIC CODE: 1CLLR100C
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COMPLETE VALVEBASIC CODE: 1LLR150Su
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COMPLETE VALVEBASIC CODE: 1LLR350Su
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COMPLETE VALVEBASIC CODE: 1DDRC35Su
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COMPLETE VALVEBASIC CODE: 1LLRC75Su
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COMPLETE VALVEBASIC CODE: 1VRC250Su
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TYPICAL CIRCUIT EXAMPLES1PS/1DS1PS/
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With a direct acting sequence the g
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Figure 8. Pressure Compensated Flow
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CARTRIDGE ONLYBASIC CODE:71.0 39.0
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CARTRIDGE ONLYBASIC CODE:39.0 MAX71
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CARTRIDGE ONLYBASIC CODE:1PS200HEX
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PRESSURE DROP0FLOW - US GPM246802.5
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PRESSURE DROP040010FLOW-US GPM20304
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CARTRIDGE ONLYBASIC CODE: 1UPS10039
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TYPICAL CIRCUIT EXAMPLES1PD1PA5BRAK
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PRESSURE DROPCARTRIDGE ONLYPRESSURE
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PRESSURE DROPCARTRIDGE ONLYBASIC CO
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CARTRIDGE ONLYBASIC CODE:1PA10039.0
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CARTRIDGE ONLYBASIC CODE:1PA200HEX
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CARTRIDGE ONLYBasic Code: 1PAA60HEX
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SECTION SERIES APPLICATION RANGE PA
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egin moving at the flow at which th
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The successful application of motio
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PRESSURE DROP2.5:1 & 5:1 version10:
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PRESSURE DROP50FLOW-US GPM0 2.5 5 7
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PRESSURE DROPFLOW-US GPM0 2.5 5 7.5
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PRESSURE DROPFLOW-US GPM0 2.5 5 7.5
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PRESSURE DROP02.5FLOW-US GPM57.5101
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PRESSURE DROP02.5FLOW-US GPM57.5101
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NOTES6
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PRESSURE-BARPRESSURE DROP4:1 VERSIO
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PRESSURE DROPFLOW-US GPM0 6.5 13 19
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PRESSURE DROPCARTRIDGE ONLY016FLOW-
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PRESSURE DROPFLOW-US GPM06.51319.5
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PRESSURE DROPCARTRIDGE ONLYFLOW-US
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PRESSURE DROPCARTRIDGE ONLY160FLOW-
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PRESSURE DROPCARTRIDGE ONLY0FLOW-US
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PRESSURE DROPFLOW-US GPM082440 5672
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PRESSURE DROP08FLOW - US GPM2440 56
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NOTES6
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PRESSURE DROPPRESSURE-BARFLOW-US GP
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PRESSURE DROPFLOW-US GPM240 25 5075
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NOTES6
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PRESSURE DROP2.5:1 & 5:1 version10:
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PRESSURE DROP16FLOW-US GPM0 6.5 131
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PRESSURE DROPCOMPLETE VALVE1” POR
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PRESSURE DROPCOMPLETE VALVE3/8” P
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PRESSURE DROP02.5 5FLOW-US GPM7.5 1
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PRESSURE DROPFLOW-US GPM0 6.5 13 19
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LOAD CONTROL / HOLDING VALVESHOSE B
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Figure 2. Load HoldingWhen the cont
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COMPLETE VALVEBASIC CODE:1CEBL256FL
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1.61.61.6COMPLETE VALVEBASIC CODE:1
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COMPLETE VALVEBASIC CODE:1CEBL556FL
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COMPLETE VALVEBASIC CODE:1CEBL31LIN
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COMPLETE VALVEBASIC CODE:1CEBL31FLA
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COMPLETE VALVEBASIC CODE:1CEBL151LI
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COMPLETE VALVEBASIC CODE:1CEBL15376
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TYPICAL CIRCUIT EXAMPLESCOOLER BYPA
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PRESSURE DROPFPR 3/4” FPR 1”PRE
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PRESSURE DROP10FLOW - US GPM5 10 15
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CARTRIDGE ONLY COMPLETE VALVE 1/4
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CARTRIDGE ONLY COMPLETE VALVE 1/4
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CARTRIDGE ONLYBASIC CODE: 3CP227.00
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CARTRIDGE ONLYSINGLE VALVE3/8” 1/
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CARTRIDGE ONLYSINGLE VALVE1/2” PO
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CARTRIDGE ONLYBASIC CODE: 4CK12055.
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CARTRIDGE ONLYSINGLE VALVE1 1/4”
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COMPLETE VALVEBASIC CODE: 4CK356THR
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PRESSURE DROPSINGLE VALVE3/8” 1/2
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PRESSURE DROP02.5FLOW - US GPM5 7.5
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COMPLETE VALVEBASIC CODE: 4KD251/4
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CARTRIDGE ONLYBASIC CODE: 5CK3039.5
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TYPICAL CIRCUIT EXAMPLES2N2R2N2NSPE
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CARTRIDGE ONLYBASIC CODE: 2CN20HEX
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CARTRIDGE ONLYBASIC CODE: 2 CR30HEX
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CARTRIDGE ONLYBASIC CODE: 2CR804.0
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TYPICAL CIRCUIT EXAMPLES2FP2FP2FBAR
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PERFORMANCECARTRIDGE ONLYLOAD PRESS
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PERFORMANCECARTRIDGE ONLYLOAD PRESS
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PERFORMANCECARTRIDGE ONLYBASIC CODE
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REGULATED FLOW-LITRES/MINLOAD PRESS
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PERFORMANCEREGULATED FLOW-LITRES/MI
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REGULATED FLOW-LITRES/MIN0 700 1400
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REGULATED FLOW-LITRES/MIN0 700 1400
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This type of flow regulator lends i
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300LOAD PRESSURE-PSIBYPASS HIGHER T
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TYPICAL CIRCUIT EXAMPLES10CYLINDER
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eventually restricting the outlet o
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There are a number of different des
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PRESSURE DROPCARTRIDGE ONLY05FLOW-U
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CIRCUIT SERIES APPLICATION RANGE PA
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C13 CoilsC16 Coils49.047.838,150.02
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S5 Series- consult factory for avai
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CARTRIDGE ONLYBASIC CODE: S201 (Nor
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CARTRIDGE ONLYCOMPLETE VALVEBASIC C
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CARTRIDGE ONLYBASIC CODE:S600 (Norm
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PRESSURE DROPFLOW-US GPM0 255025752
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CARTRIDGE ONLYBASIC CODE: SX203 (No
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CARTRIDGE ONLYBASIC CODE: S20748.00
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CARTRIDGE ONLYBASIC CODE: S607 Popp
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PERFORMANCES210 (Normally open)PERF
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PERFORMANCEPERFORMANCES510 / S511 (
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PERFORMANCEFLOW (US GPM)2500.125 0.
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PERFORMANCEPERFORMANCES217 (standar
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PERFORMANCEFLOW (US GPM)2501 2 3 45
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PERFORMANCES220 (Standard valve)WOR
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PERFORMANCESELECTOR MODEPERFORMANCE
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PERFORMANCES221 (Standard valve)PER
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PERFORMANCESELECTOR MODEWORKING PRE
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PERFORMANCEFLOW (US GPM)WORKING PRE
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PERFORMANCES525 (Standard valve)WOR
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PERFORMANCEWORKING PRESSURE (BAR)25
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PERFORMANCEFLOW (US GPM)1250.5 1 1.
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PERFORMANCE250FLOW (US GPM)1.25 2.5
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PERFORMANCEWORKING PRESSURE (BAR)25
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PERFORMANCEFLOW (US GPM)WORKING PRE
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PERFORMANCEPERFORMANCES242 (Standar
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PERFORMANCEFLOW (US GPM)2501.3 2.6
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PERFORMANCEPERFORMANCEFLOWING BACK
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PERFORMANCE250FLOW (US GPM)0.5 1 1.
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PERFORMANCEPRESSURE (BAR)3503002501
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PERFORMANCECARTRIDGE ONLYBASIC CODE
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7.00PERFORMANCEFLOW (LITRES/MIN)359
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TYPICAL CIRCUIT EXAMPLESBRAKEVALVE1
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PERFORMANCE CURVECARTRIDGE ONLYSYST
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PERFORMANCE CURVETYPICAL VALVE PERF
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COMPLETE VALVEBASIC CODE: 1UL255Sub
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TYPICAL CIRCUIT EXAMPLES1SH1SB1RDSR
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PRESSURE DROPFLOW-US GPM0 1 2 34 56
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CARTRIDGE ONLYBASIC CODE: 1SH2062.0
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COMPLETE VALVEBASIC CODE: 1SH363/8
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CARTRIDGE ONLYBASIC CODE: 1SB1051.5
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CARTRIDGE ONLYBASIC CODE: 1SB202HEX
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CARTRIDGE ONLYBASIC CODE: 1SB304HEX
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PRESSURE DROPCARTRIDGE ONLY01.25FLO
Page 410 and 411: PRESSURE DROPFLOW-US GPM0 2 4106814
Page 412 and 413: PRESSURE DROPCARTRIDGE ONLYBASIC CO
Page 414 and 415: PRESSURE DROPCARTRIDGE ONLYBASIC CO
Page 416 and 417: CARTRIDGE ONLYBASIC CODE: 1HSH2054.
Page 418 and 419: CARTRIDGE ONLYBASIC CODE: 1HSH70190
Page 420 and 421: COMPLETE VALVE1/2” PORTS1HSH20-*S
Page 422 and 423: PRESSURE DROPCARTRIDGE ONLYVENTED P
Page 424 and 425: PRESSURE DROPVENTED PRESSURE DROPCA
Page 426 and 427: PRESSURE DROPFREE FLOW 1-2CARTRIDGE
Page 428 and 429: PRESSURE DROPCARTRIDGE ONLYVENTED P
Page 430 and 431: TYPICAL CIRCUIT EXAMPLESABABPTPTPPT
Page 432 and 433: COMPLETE VALVEBASIC CODE: 03ACE* Ov
Page 434 and 435: COMPLETE VALVEBASIC CODE: 05ACE* Ov
Page 436 and 437: COMPLETE VALVEBASIC CODE: 03ACK Che
Page 438 and 439: COMPLETE VALVEBASIC CODE: 05ACK Che
Page 440 and 441: NOTES14
Page 442 and 443: TYPICAL CIRCUIT EXAMPLESDUAL RELIEF
Page 444 and 445: COMPLETE VALVEBASIC CODE:Sub-assemb
Page 446 and 447: COMPLETE VALVEBASIC CODE:Sub-assemb
Page 448 and 449: PRESSURE DROP2.5:1 & 5:1 VERSION 10
Page 450 and 451: PRESSURE DROP4:1 VERSION 8:1 VERSIO
Page 452 and 453: PRESSURE DROP501ce302.5:1 & 5:1 VER
Page 454 and 455: PRESSURE DROP4:1 VERSION 8:1 VERSIO
Page 456 and 457: CIRCUIT SERIES APPLICATION RANGEPAG
Page 458 and 459: HYDRAULIC INTEGRATED CIRCUITS1T16 P
Page 462 and 463: CARTRIDGE CAVITIESCAVITY A881CAVITY
Page 464 and 465: CARTRIDGE CAVITIESCAVITY A3145CAVIT
Page 466 and 467: CARTRIDGE CAVITIESCAVITY A6610CAVIT
Page 468 and 469: CARTRIDGE CAVITIESCAVITY A12088CAVI
Page 474 and 475: CARTRIDGE CAVITIESISO STANDARDCAVIT
Page 476 and 477: PORTSBSP, SAE, BSP WITH ‘O’-RIN
Page 478 and 479: SAE MOUNTING PATTERN3000 psi (210 b
Page 480 and 481: Part No. Page Part No. Page Part No
Page 486 and 487: NORTH AMERICAN DISTRIBUTORSFor an u
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