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COMPLETE VALVEBASIC CODE: 1DDRC35Sub-assembly part numbersBSP, aluminium3/8” BXP21096-3W-SSAE, aluminium3/8” BXP21096-6T-S3/8” PORTSBSP, steel3/8” BXP21096-3W-S-377SAE, steel3/8” BXP21096-6T-S-377314.050.070.0 MAX(DDRC35-*-**40*)52.0 MAX(DDRC35-*-**10/20*)13.058.01DR30-*-*-*P130.0P176.252.0P238.0T90.0 MAXP262.014.033.076.22 HOLES ø7.0 THRO'14.014.0HEX SOCKET ADJUST4.0 A/FWhere measurements are critical request certified drawingsORDERING CODE EXAMPLE1DDRC35 P 3W 40 SBasic Code1DDRC35 = Cartridges and BodyAdjustment MeansP = Leakproof Screw AdjustmentR = Handknob AdjustmentG = Tamperproof CapPort Sizes - Bodied Valves Only3W = 3/8” BSP 6T = 3/8” SAEWe reserve the right to change specifications without noticeSealsS= Nitrile (For use with mostindustrial hydraulic oils)SV = Viton (For high temperatureand most special fluidapplications)Pressure Range @ 4.8 l/min10 = 7-100 bar. Std setting 70 bar20 = 35-210 bar. Std setting 100 bar40 = 50-400 bar. Std setting 280 barStd setting made at 4.8 litres/min3-152.E
1LLRC SERIES DUAL RELIEF VALVEWITH MAKE UP CHECKS - DIRECT ACTING1LLRC75POPPET TYPEP1P23P1TP2THROUGH PRESSURE PORTSP1TP2APPLICATIONThis is a dual relief with make up checks. Ideal for useto protect a system where relief volumes are differentsuch as in a single rod cylinder or where leakage maycause cavitation as in the case of motors with a casedrain. It can also be used to protect directional valveswhen they have a closed centre condition.OPERATIONThe valve functions as a cross line relief passing oilfrom one line to the other but with an extra tank portwhich allows make up flow or extra exhaust flow totake place.FEATURESSoft start and stop with fast acting operation to givemaximum protection to expensive actuators. Reducesplumbing to a minimum and cartridge relief valves makefor easy maintenance.SPECIFICATIONSFigures based on: Oil Temp = 40°C Viscosity = 40 cStRated FlowMax Setting150 litres/min (40 US GPM)350 bar (5000 psi)PRESSURE DROPCartridge MaterialWorking parts hardened and groundsteel. External steel surfaces black oxideBody MaterialStandard aluminium (up to 210 bar*)Add Suffix ‘377’ for steel optionFLOW-US GPM0 10 2040030406000Mounting PositionLine mounted3505000Weight2.60 kg (5.71 lbs)3002504000Seal Kit NumberSK171 (Nitrile) SK171V (Viton)PRESSURE-BAR2001501005003060FLOW LITRES/MIN90 1201503000200010000PRESSURE-PSIRecommendedFiltration LevelOperating TempLeakageNominal ViscosityRangeBS5540 Class 18/13(25 micron nominal)-20°C to +90°C0.3 millilitres/min max (5 dpm)5 to 500 cSt*For applications above 210 bar please consult our technical department or use the steel body option.Integrated Hydraulics LtdIntegrated Hydraulics IncCollins Road, Heathcote Ind. Est., Warwick, CV34 6TF, UK.7047 Spinach Drive, Mentor, Ohio 44060, USATel: +44 (0) 1926 881171 Fax: +44 (0) 1926 315729 Tel: (440) 974 3171 Fax: (440) 974 3170Website: www.integratedhydraulics.comWebsite: www.integratedhydraulics.com3-161.B
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Product Manual 2007Hydraulic Screw-
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Hydraulic Integrated CircuitsScrew-
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INTRODUCTIONQUICK SELECTION GUIDERE
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MATERIALSCartridge bodies are manuf
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QUICK SELECTION GUIDESECTION 2 - RE
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QUICK SELECTION GUIDESECTION 4 - SE
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QUICK SELECTION GUIDESECTION 6 - MO
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QUICK SELECTION GUIDESECTION 6 - MO
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QUICK SELECTION GUIDESECTION 7 - CH
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QUICK SELECTION GUIDESECTION 9 - FL
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QUICK SELECTION GUIDESECTION 11 - D
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QUICK SELECTION GUIDESECTION 11 - P
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QUICK SELECTION GUIDESECTION 13 - S
Page 28 and 29: QUICK SELECTION GUIDESECTION 16 - H
Page 30 and 31: SECTION SERIES APPLICATION RANGE PA
Page 32 and 33: Figure 1. 1DR30 Direct acting poppe
Page 34 and 35: Figure 4. 1GR60 Direct acting spool
Page 36 and 37: CARTRIDGE ONLYCOMPLETE VALVE3/8’
Page 38 and 39: CARTRIDGE ONLYCOMPLETE VALVE1/2”
Page 42 and 43: CARTRIDGE ONLYBASIC CODE: 1UAR100HE
Page 44 and 45: PRESSURE DROP1DR21DR30PRESSURE-BARF
Page 46 and 47: PRESSURE DROPCARTRIDGE ONLY03FLOW-U
Page 50 and 51: CARTRIDGE ONLYBASIC CODE: 1GR30 OR
Page 52 and 53: CARTRIDGE ONLYCOMPLETE VALVE3/4’
Page 54 and 55: CARTRIDGE ONLYBASIC CODE: 1LR30070.
Page 56 and 57: 040035010FLOW-US GPM203040PRESSURE
Page 58 and 59: PRESSURE DROPFLOW-US GPM0 10 20 30
Page 60 and 61: PRESSURE DROPPRESSURE-BAR0 10400350
Page 62 and 63: PRESSURE DROPFLOW-US GPMFLOW-US GPM
Page 64 and 65: PRESSURE DROP025FLOW-US GPM50751000
Page 66 and 67: TYPICAL CIRCUIT EXAMPLES1CLLRDUAL R
Page 68 and 69: COMPLETE VALVEBASIC CODE: 1 DDR35Bo
Page 70 and 71: CARTRIDGE ONLYBASIC CODE: 1CLLR50SC
Page 72 and 73: CARTRIDGE ONLYBASIC CODE: 1CLLR100C
Page 74 and 75: COMPLETE VALVEBASIC CODE: 1LLR150Su
Page 76 and 77: COMPLETE VALVEBASIC CODE: 1LLR350Su
Page 80 and 81: COMPLETE VALVEBASIC CODE: 1LLRC75Su
Page 82 and 83: COMPLETE VALVEBASIC CODE: 1VRC250Su
Page 84 and 85: TYPICAL CIRCUIT EXAMPLES1PS/1DS1PS/
Page 86 and 87: With a direct acting sequence the g
Page 88 and 89: Figure 8. Pressure Compensated Flow
Page 92 and 93: CARTRIDGE ONLYBASIC CODE:71.0 39.0
Page 96 and 97: CARTRIDGE ONLYBASIC CODE:39.0 MAX71
Page 98 and 99: CARTRIDGE ONLYBASIC CODE:1PS200HEX
Page 100 and 101: PRESSURE DROP0FLOW - US GPM246802.5
Page 102 and 103: PRESSURE DROP040010FLOW-US GPM20304
Page 104 and 105: CARTRIDGE ONLYBASIC CODE: 1UPS10039
Page 106 and 107: TYPICAL CIRCUIT EXAMPLES1PD1PA5BRAK
Page 108 and 109: PRESSURE DROPCARTRIDGE ONLYPRESSURE
Page 110 and 111: PRESSURE DROPCARTRIDGE ONLYBASIC CO
Page 114 and 115: CARTRIDGE ONLYBASIC CODE:1PA10039.0
Page 116 and 117: CARTRIDGE ONLYBASIC CODE:1PA200HEX
Page 118 and 119: CARTRIDGE ONLYBasic Code: 1PAA60HEX
Page 120 and 121: SECTION SERIES APPLICATION RANGE PA
Page 122 and 123: egin moving at the flow at which th
Page 124 and 125: The successful application of motio
Page 126 and 127: PRESSURE DROP2.5:1 & 5:1 version10:
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PRESSURE DROP50FLOW-US GPM0 2.5 5 7
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PRESSURE DROPFLOW-US GPM0 2.5 5 7.5
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PRESSURE DROPFLOW-US GPM0 2.5 5 7.5
Page 134 and 135:
PRESSURE DROP02.5FLOW-US GPM57.5101
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PRESSURE DROP02.5FLOW-US GPM57.5101
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NOTES6
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PRESSURE-BARPRESSURE DROP4:1 VERSIO
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PRESSURE DROPFLOW-US GPM0 6.5 13 19
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PRESSURE DROPCARTRIDGE ONLY016FLOW-
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PRESSURE DROPFLOW-US GPM06.51319.5
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PRESSURE DROPCARTRIDGE ONLYFLOW-US
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PRESSURE DROPFLOW-US GPM0 5 10 1520
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PRESSURE DROPCARTRIDGE ONLY160FLOW-
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PRESSURE DROPCARTRIDGE ONLY0FLOW-US
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PRESSURE DROPFLOW-US GPM082440 5672
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PRESSURE DROP08FLOW - US GPM2440 56
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NOTES6
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PRESSURE DROPPRESSURE-BARFLOW-US GP
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PRESSURE DROPCARTRIDGE ONLYBASIC CO
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PRESSURE DROPFLOW-US GPM240 25 5075
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NOTES6
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PRESSURE DROP2.5:1 & 5:1 version10:
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PRESSURE DROP16FLOW-US GPM0 6.5 131
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PRESSURE DROPCOMPLETE VALVE1” POR
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PRESSURE DROPCOMPLETE VALVE3/8” P
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PRESSURE DROP02.5 5FLOW-US GPM7.5 1
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PRESSURE DROPFLOW-US GPM0 6.5 13 19
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LOAD CONTROL / HOLDING VALVESHOSE B
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Figure 2. Load HoldingWhen the cont
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COMPLETE VALVEBASIC CODE:1CEBL256FL
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1.61.61.6COMPLETE VALVEBASIC CODE:1
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COMPLETE VALVEBASIC CODE:1CEBL556FL
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COMPLETE VALVEBASIC CODE:1CEBL31LIN
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COMPLETE VALVEBASIC CODE:1CEBL31FLA
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COMPLETE VALVEBASIC CODE:1CEBL151LI
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COMPLETE VALVEBASIC CODE:1CEBL15376
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TYPICAL CIRCUIT EXAMPLESCOOLER BYPA
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PRESSURE DROPFPR 3/4” FPR 1”PRE
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PRESSURE DROP10FLOW - US GPM5 10 15
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CARTRIDGE ONLY COMPLETE VALVE 1/4
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CARTRIDGE ONLY COMPLETE VALVE 1/4
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CARTRIDGE ONLYBASIC CODE: 3CP227.00
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CARTRIDGE ONLYSINGLE VALVE3/8” 1/
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CARTRIDGE ONLYSINGLE VALVE1/2” PO
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CARTRIDGE ONLYBASIC CODE: 4CK12055.
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CARTRIDGE ONLYSINGLE VALVE1 1/4”
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COMPLETE VALVEBASIC CODE: 4CK356THR
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PRESSURE DROPSINGLE VALVE3/8” 1/2
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PRESSURE DROP02.5FLOW - US GPM5 7.5
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COMPLETE VALVEBASIC CODE: 4KD251/4
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CARTRIDGE ONLYBASIC CODE: 5CK3039.5
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TYPICAL CIRCUIT EXAMPLES2N2R2N2NSPE
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CARTRIDGE ONLYBASIC CODE: 2CN20HEX
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CARTRIDGE ONLYBASIC CODE: 2 CR30HEX
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CARTRIDGE ONLYBASIC CODE: 2CR804.0
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TYPICAL CIRCUIT EXAMPLES2FP2FP2FBAR
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PERFORMANCECARTRIDGE ONLYLOAD PRESS
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PERFORMANCECARTRIDGE ONLYLOAD PRESS
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PERFORMANCECARTRIDGE ONLYBASIC CODE
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REGULATED FLOW-LITRES/MINLOAD PRESS
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PERFORMANCEREGULATED FLOW-LITRES/MI
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REGULATED FLOW-LITRES/MIN0 700 1400
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REGULATED FLOW-LITRES/MIN0 700 1400
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This type of flow regulator lends i
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300LOAD PRESSURE-PSIBYPASS HIGHER T
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TYPICAL CIRCUIT EXAMPLES10CYLINDER
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eventually restricting the outlet o
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There are a number of different des
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PRESSURE DROPCARTRIDGE ONLYPRESSURE
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PRESSURE DROPCARTRIDGE ONLY05FLOW-U
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PRESSURE DROPCARTRIDGE ONLYPRESSURE
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CIRCUIT SERIES APPLICATION RANGE PA
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C13 CoilsC16 Coils49.047.838,150.02
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S5 Series- consult factory for avai
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CARTRIDGE ONLYBASIC CODE: S201 (Nor
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CARTRIDGE ONLYCOMPLETE VALVEBASIC C
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CARTRIDGE ONLYBASIC CODE:S600 (Norm
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PRESSURE DROPFLOW-US GPM0 255025752
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CARTRIDGE ONLYBASIC CODE: SX203 (No
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CARTRIDGE ONLYBASIC CODE: S20748.00
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CARTRIDGE ONLYBASIC CODE: S607 Popp
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PERFORMANCES210 (Normally open)PERF
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PERFORMANCEPERFORMANCES510 / S511 (
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PERFORMANCEFLOW (US GPM)2500.125 0.
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PERFORMANCEPERFORMANCES217 (standar
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PERFORMANCEFLOW (US GPM)2501 2 3 45
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CARTRIDGE ONLYCOMPLETE VALVE3/4”
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PERFORMANCES220 (Standard valve)WOR
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PERFORMANCESELECTOR MODEPERFORMANCE
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PERFORMANCES221 (Standard valve)PER
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PERFORMANCESELECTOR MODEWORKING PRE
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PERFORMANCEFLOW (US GPM)WORKING PRE
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PERFORMANCES525 (Standard valve)WOR
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PERFORMANCEWORKING PRESSURE (BAR)25
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PERFORMANCEFLOW (US GPM)1250.5 1 1.
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PERFORMANCE250FLOW (US GPM)1.25 2.5
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Page 352 and 353:
PERFORMANCEWORKING PRESSURE (BAR)25
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PERFORMANCEFLOW (US GPM)WORKING PRE
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PERFORMANCEPERFORMANCES242 (Standar
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PERFORMANCEFLOW (US GPM)2501.3 2.6
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PERFORMANCEPERFORMANCEFLOWING BACK
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Page 370 and 371:
Page 372 and 373:
Page 374 and 375:
Page 376 and 377:
PERFORMANCE250FLOW (US GPM)0.5 1 1.
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PERFORMANCEPRESSURE (BAR)3503002501
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PERFORMANCECARTRIDGE ONLYBASIC CODE
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7.00PERFORMANCEFLOW (LITRES/MIN)359
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TYPICAL CIRCUIT EXAMPLESBRAKEVALVE1
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PERFORMANCE CURVECARTRIDGE ONLYSYST
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PERFORMANCE CURVETYPICAL VALVE PERF
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COMPLETE VALVEBASIC CODE: 1UL255Sub
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TYPICAL CIRCUIT EXAMPLES1SH1SB1RDSR
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PRESSURE DROPFLOW-US GPM0 1 2 34 56
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CARTRIDGE ONLYBASIC CODE: 1SH2062.0
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COMPLETE VALVEBASIC CODE: 1SH363/8
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CARTRIDGE ONLYBASIC CODE: 1SB1051.5
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CARTRIDGE ONLYBASIC CODE: 1SB202HEX
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CARTRIDGE ONLYBASIC CODE: 1SB304HEX
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PRESSURE DROPCARTRIDGE ONLY01.25FLO
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PRESSURE DROPFLOW-US GPM0 2 4106814
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CARTRIDGE ONLYBASIC CODE: 1HSH2054.
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CARTRIDGE ONLYBASIC CODE: 1HSH70190
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COMPLETE VALVE1/2” PORTS1HSH20-*S
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PRESSURE DROPCARTRIDGE ONLYVENTED P
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PRESSURE DROPVENTED PRESSURE DROPCA
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PRESSURE DROPFREE FLOW 1-2CARTRIDGE
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PRESSURE DROPCARTRIDGE ONLYVENTED P
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TYPICAL CIRCUIT EXAMPLESABABPTPTPPT
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COMPLETE VALVEBASIC CODE: 03ACE* Ov
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COMPLETE VALVEBASIC CODE: 05ACE* Ov
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COMPLETE VALVEBASIC CODE: 03ACK Che
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COMPLETE VALVEBASIC CODE: 05ACK Che
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NOTES14
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TYPICAL CIRCUIT EXAMPLESDUAL RELIEF
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COMPLETE VALVEBASIC CODE:Sub-assemb
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COMPLETE VALVEBASIC CODE:Sub-assemb
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PRESSURE DROP2.5:1 & 5:1 VERSION 10
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PRESSURE DROP4:1 VERSION 8:1 VERSIO
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PRESSURE DROP501ce302.5:1 & 5:1 VER
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PRESSURE DROP4:1 VERSION 8:1 VERSIO
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CIRCUIT SERIES APPLICATION RANGEPAG
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HYDRAULIC INTEGRATED CIRCUITS1T16 P
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VALVE CAVITY PAGE NUMBER2CFD150 A19
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CARTRIDGE CAVITIESCAVITY A881CAVITY
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CARTRIDGE CAVITIESCAVITY A3145CAVIT
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CARTRIDGE CAVITIESCAVITY A6610CAVIT
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CARTRIDGE CAVITIESCAVITY A12088CAVI
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CARTRIDGE CAVITIESISO STANDARDCAVIT
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PORTSBSP, SAE, BSP WITH ‘O’-RIN
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SAE MOUNTING PATTERN3000 psi (210 b
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Part No. Page Part No. Page Part No
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NORTH AMERICAN DISTRIBUTORSFor an u
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