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PERFORMANCE CURVETYPICAL VALVE PERFORMANCECARTRIDGE ONLYBASIC CODE: 1PUL200SYSTEM WORKING PRESSURE-BAR4003503002502001501005001 2TIME-SECONDS3 456000500040003000200010000SYSTEM WORKING PRESSURE-PSI81.0 49.0 MAXINLET (1)PILOT (4)DRAIN (3)HEX SOCKET ADJUST4.0 A/F17.0 A/F38.1 A/FOUTLET (2)1-5/16-12 UNSCOMPLETE VALVEBASIC CODE: 1PUL250Sub-assembly part numbersSAE, aluminium1” BXP23466-16T-S1” PORTS(WITH SYSTEM CHECK)BSP, steel1” BXP23466-8W-S-377SAE, steel1” BXP23466-16T-S-37770.015.042G140.0100.034.0189.0 MAXG 1/4 / 4T122.0 9.013G258.013425.4 9.0 MAX30.0 6.0 MAX50.871.62 HOLES Ø11.0 THRO'101.6Where measurements are critical request certified drawings12ORDERING CODE EXAMPLE1PUL*** P 8W 35 S377Basic Code1PUL200 = Cartridge Only1PUL250 = Cartridge and BodyAdjustment MeansP = Leakproof Screw AdjustmentG = Tamperproof Cap(See page 12-102 for dimensions)Port Sizes - Bodied Valves Only8W = 1” BSP. 1/4” BSP Drain Port16T = 1” SAE. 1/4” SAE Drain PortBody Material377 - SteelOmit for Aluminium (up to 210 bar)SealsS= Nitrile (For use with mostindustrial hydraulic oils)SV = Viton (For high temperature andmost special fluid applications)Adjustable Pressure Range20 = 30-210 bar. Std setting 100 bar35 = 150-350 bar. Std setting 200 barWe reserve the right to change specifications without notice12-122.E
1UL255 TWO PUMP UNLOADING VALVE1UL255SYSTEMP2TP112APPLICATIONTwo-pump unloader valves are used in systems withcombinations of two (or more) pumps to give high flowat low pressure and high pressure at low flow. Thevalves bypass the flow from the low pressure pump(s)to tank at a pre-set pressure. This allows pumpselection to give, for example, rapid advance and highpower compaction with the most economic usage ofsystem components and energy requirements.OPERATIONPump inlet to P1 and P2 is combined to give maximumflow at low pressure. When the load pressureincreases to the valve setting the high flow (lowpressure) pump is bypassed from P1 to tank allowingnearly all system power to be used for the highpressure pump. (See graph for the pressure drop ofthe dumped flow). The system relief valve providesprotection by limiting the maximum pressure in thesystem line.FEATURESThis is a self contained system including two replaceablecartridges with full adjustment through their respectiveranges. Hardened working components give long,trouble-free life and single body reduces plumbing to aminimum.SPECIFICATIONSFigures based on: Oil Temp = 40°C Viscosity = 40 cStRated FlowMax SettingCartridge Material150 litres/min (40 US GPM)low flow/high pressure (P2)200 litres/min (52 US GPM)high flow/low pressure (P1)350 bar (5000 psi)All working parts hardened andground steel. External surfaces zincplatedPRESSURE DROPBody MaterialStandard - steel010FLOW-US GPM20 30 40 5060Mounting PositionUnrestrictedPRESSURE-BAR201612840P1 - T50 100 150 200FLOW LITRES/MIN300250200150100500250PRESSURE-PSIWeightSeal Kit NumberRecommendedFiltration LevelOperating TempNominal ViscosityRange3.15 kg (6.93 lbs)SK671 (Nitrile)BS5540/4 Class 18/13(25 micron nominal)-20°C to +90°C5 to 500 cStSK671V (Viton)Integrated Hydraulics LtdIntegrated Hydraulics IncCollins Road, Heathcote Ind. Est., Warwick, CV34 6TF, UK.7047 Spinach Drive, Mentor, Ohio 44060, USATel: +44 (0) 1926 881171 Fax: +44 (0) 1926 315729 Tel: (440) 974 3171 Fax: (440) 974 3170Website: www.integratedhydraulics.comWebsite: www.integratedhydraulics.com12-131.C
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Product Manual 2007Hydraulic Screw-
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Hydraulic Integrated CircuitsScrew-
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INTRODUCTIONQUICK SELECTION GUIDERE
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MATERIALSCartridge bodies are manuf
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QUICK SELECTION GUIDESECTION 2 - RE
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QUICK SELECTION GUIDESECTION 4 - SE
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QUICK SELECTION GUIDESECTION 6 - MO
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QUICK SELECTION GUIDESECTION 6 - MO
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QUICK SELECTION GUIDESECTION 7 - CH
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QUICK SELECTION GUIDESECTION 9 - FL
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QUICK SELECTION GUIDESECTION 11 - D
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QUICK SELECTION GUIDESECTION 11 - P
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QUICK SELECTION GUIDESECTION 13 - S
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QUICK SELECTION GUIDESECTION 16 - H
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SECTION SERIES APPLICATION RANGE PA
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Figure 1. 1DR30 Direct acting poppe
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Figure 4. 1GR60 Direct acting spool
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CARTRIDGE ONLYCOMPLETE VALVE3/8’
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CARTRIDGE ONLYCOMPLETE VALVE1/2”
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CARTRIDGE ONLYBASIC CODE: 1UAR100HE
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PRESSURE DROP1DR21DR30PRESSURE-BARF
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PRESSURE DROPCARTRIDGE ONLY03FLOW-U
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CARTRIDGE ONLYBASIC CODE: 1GR30 OR
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CARTRIDGE ONLYCOMPLETE VALVE3/4’
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CARTRIDGE ONLYBASIC CODE: 1LR30070.
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040035010FLOW-US GPM203040PRESSURE
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PRESSURE DROPFLOW-US GPM0 10 20 30
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PRESSURE DROPPRESSURE-BAR0 10400350
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PRESSURE DROPFLOW-US GPMFLOW-US GPM
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PRESSURE DROP025FLOW-US GPM50751000
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TYPICAL CIRCUIT EXAMPLES1CLLRDUAL R
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COMPLETE VALVEBASIC CODE: 1 DDR35Bo
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CARTRIDGE ONLYBASIC CODE: 1CLLR50SC
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CARTRIDGE ONLYBASIC CODE: 1CLLR100C
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COMPLETE VALVEBASIC CODE: 1LLR150Su
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COMPLETE VALVEBASIC CODE: 1LLR350Su
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COMPLETE VALVEBASIC CODE: 1DDRC35Su
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COMPLETE VALVEBASIC CODE: 1LLRC75Su
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COMPLETE VALVEBASIC CODE: 1VRC250Su
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TYPICAL CIRCUIT EXAMPLES1PS/1DS1PS/
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With a direct acting sequence the g
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Figure 8. Pressure Compensated Flow
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CARTRIDGE ONLYBASIC CODE:71.0 39.0
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CARTRIDGE ONLYBASIC CODE:39.0 MAX71
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CARTRIDGE ONLYBASIC CODE:1PS200HEX
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PRESSURE DROP0FLOW - US GPM246802.5
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PRESSURE DROP040010FLOW-US GPM20304
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CARTRIDGE ONLYBASIC CODE: 1UPS10039
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TYPICAL CIRCUIT EXAMPLES1PD1PA5BRAK
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PRESSURE DROPCARTRIDGE ONLYPRESSURE
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PRESSURE DROPCARTRIDGE ONLYBASIC CO
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CARTRIDGE ONLYBASIC CODE:1PA10039.0
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CARTRIDGE ONLYBASIC CODE:1PA200HEX
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CARTRIDGE ONLYBasic Code: 1PAA60HEX
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SECTION SERIES APPLICATION RANGE PA
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egin moving at the flow at which th
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The successful application of motio
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PRESSURE DROP2.5:1 & 5:1 version10:
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PRESSURE DROP50FLOW-US GPM0 2.5 5 7
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PRESSURE DROPFLOW-US GPM0 2.5 5 7.5
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PRESSURE DROPFLOW-US GPM0 2.5 5 7.5
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PRESSURE DROP02.5FLOW-US GPM57.5101
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PRESSURE DROP02.5FLOW-US GPM57.5101
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NOTES6
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PRESSURE-BARPRESSURE DROP4:1 VERSIO
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PRESSURE DROPFLOW-US GPM0 6.5 13 19
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PRESSURE DROPCARTRIDGE ONLY016FLOW-
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PRESSURE DROPFLOW-US GPM06.51319.5
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PRESSURE DROPCARTRIDGE ONLYFLOW-US
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PRESSURE DROPCARTRIDGE ONLY160FLOW-
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PRESSURE DROPCARTRIDGE ONLY0FLOW-US
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PRESSURE DROPFLOW-US GPM082440 5672
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PRESSURE DROP08FLOW - US GPM2440 56
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NOTES6
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PRESSURE DROPPRESSURE-BARFLOW-US GP
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PRESSURE DROPFLOW-US GPM240 25 5075
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NOTES6
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PRESSURE DROP2.5:1 & 5:1 version10:
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PRESSURE DROP16FLOW-US GPM0 6.5 131
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PRESSURE DROPCOMPLETE VALVE1” POR
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PRESSURE DROPCOMPLETE VALVE3/8” P
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PRESSURE DROP02.5 5FLOW-US GPM7.5 1
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PRESSURE DROPFLOW-US GPM0 6.5 13 19
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LOAD CONTROL / HOLDING VALVESHOSE B
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Figure 2. Load HoldingWhen the cont
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COMPLETE VALVEBASIC CODE:1CEBL256FL
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1.61.61.6COMPLETE VALVEBASIC CODE:1
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COMPLETE VALVEBASIC CODE:1CEBL556FL
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COMPLETE VALVEBASIC CODE:1CEBL31LIN
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COMPLETE VALVEBASIC CODE:1CEBL31FLA
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COMPLETE VALVEBASIC CODE:1CEBL151LI
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COMPLETE VALVEBASIC CODE:1CEBL15376
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TYPICAL CIRCUIT EXAMPLESCOOLER BYPA
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PRESSURE DROPFPR 3/4” FPR 1”PRE
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PRESSURE DROP10FLOW - US GPM5 10 15
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CARTRIDGE ONLY COMPLETE VALVE 1/4
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CARTRIDGE ONLY COMPLETE VALVE 1/4
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CARTRIDGE ONLYBASIC CODE: 3CP227.00
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CARTRIDGE ONLYSINGLE VALVE3/8” 1/
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CARTRIDGE ONLYSINGLE VALVE1/2” PO
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CARTRIDGE ONLYBASIC CODE: 4CK12055.
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CARTRIDGE ONLYSINGLE VALVE1 1/4”
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COMPLETE VALVEBASIC CODE: 4CK356THR
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PRESSURE DROPSINGLE VALVE3/8” 1/2
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PRESSURE DROP02.5FLOW - US GPM5 7.5
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COMPLETE VALVEBASIC CODE: 4KD251/4
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CARTRIDGE ONLYBASIC CODE: 5CK3039.5
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TYPICAL CIRCUIT EXAMPLES2N2R2N2NSPE
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CARTRIDGE ONLYBASIC CODE: 2CN20HEX
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CARTRIDGE ONLYBASIC CODE: 2 CR30HEX
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CARTRIDGE ONLYBASIC CODE: 2CR804.0
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TYPICAL CIRCUIT EXAMPLES2FP2FP2FBAR
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PERFORMANCECARTRIDGE ONLYLOAD PRESS
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PERFORMANCECARTRIDGE ONLYLOAD PRESS
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PERFORMANCECARTRIDGE ONLYBASIC CODE
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REGULATED FLOW-LITRES/MINLOAD PRESS
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PERFORMANCEREGULATED FLOW-LITRES/MI
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REGULATED FLOW-LITRES/MIN0 700 1400
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REGULATED FLOW-LITRES/MIN0 700 1400
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This type of flow regulator lends i
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300LOAD PRESSURE-PSIBYPASS HIGHER T
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TYPICAL CIRCUIT EXAMPLES10CYLINDER
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eventually restricting the outlet o
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There are a number of different des
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PRESSURE DROPCARTRIDGE ONLY05FLOW-U
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CIRCUIT SERIES APPLICATION RANGE PA
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C13 CoilsC16 Coils49.047.838,150.02
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S5 Series- consult factory for avai
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CARTRIDGE ONLYBASIC CODE: S201 (Nor
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CARTRIDGE ONLYCOMPLETE VALVEBASIC C
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CARTRIDGE ONLYBASIC CODE:S600 (Norm
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PRESSURE DROPFLOW-US GPM0 255025752
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CARTRIDGE ONLYBASIC CODE: SX203 (No
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CARTRIDGE ONLYBASIC CODE: S20748.00
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CARTRIDGE ONLYBASIC CODE: S607 Popp
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PERFORMANCES210 (Normally open)PERF
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PERFORMANCEPERFORMANCES510 / S511 (
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PERFORMANCEFLOW (US GPM)2500.125 0.
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PERFORMANCEPERFORMANCES217 (standar
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PERFORMANCEFLOW (US GPM)2501 2 3 45
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PERFORMANCES220 (Standard valve)WOR
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PERFORMANCESELECTOR MODEPERFORMANCE
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PERFORMANCES221 (Standard valve)PER
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PERFORMANCESELECTOR MODEWORKING PRE
Page 340 and 341: PERFORMANCEFLOW (US GPM)WORKING PRE
Page 342 and 343: PERFORMANCES525 (Standard valve)WOR
Page 344 and 345: PERFORMANCEWORKING PRESSURE (BAR)25
Page 346 and 347: PERFORMANCEFLOW (US GPM)1250.5 1 1.
Page 348 and 349: PERFORMANCE250FLOW (US GPM)1.25 2.5
Page 352 and 353: PERFORMANCEWORKING PRESSURE (BAR)25
Page 354 and 355: PERFORMANCEFLOW (US GPM)WORKING PRE
Page 356 and 357: PERFORMANCEPERFORMANCES242 (Standar
Page 358 and 359: PERFORMANCEFLOW (US GPM)2501.3 2.6
Page 362 and 363: PERFORMANCEPERFORMANCEFLOWING BACK
Page 376 and 377: PERFORMANCE250FLOW (US GPM)0.5 1 1.
Page 380 and 381: PERFORMANCEPRESSURE (BAR)3503002501
Page 382 and 383: PERFORMANCECARTRIDGE ONLYBASIC CODE
Page 384 and 385: 7.00PERFORMANCEFLOW (LITRES/MIN)359
Page 386 and 387: TYPICAL CIRCUIT EXAMPLESBRAKEVALVE1
Page 388 and 389: PERFORMANCE CURVECARTRIDGE ONLYSYST
Page 392 and 393: COMPLETE VALVEBASIC CODE: 1UL255Sub
Page 394 and 395: TYPICAL CIRCUIT EXAMPLES1SH1SB1RDSR
Page 396 and 397: PRESSURE DROPFLOW-US GPM0 1 2 34 56
Page 398 and 399: CARTRIDGE ONLYBASIC CODE: 1SH2062.0
Page 400 and 401: COMPLETE VALVEBASIC CODE: 1SH363/8
Page 402 and 403: CARTRIDGE ONLYBASIC CODE: 1SB1051.5
Page 404 and 405: CARTRIDGE ONLYBASIC CODE: 1SB202HEX
Page 406 and 407: CARTRIDGE ONLYBASIC CODE: 1SB304HEX
Page 408 and 409: PRESSURE DROPCARTRIDGE ONLY01.25FLO
Page 410 and 411: PRESSURE DROPFLOW-US GPM0 2 4106814
Page 412 and 413: PRESSURE DROPCARTRIDGE ONLYBASIC CO
Page 414 and 415: PRESSURE DROPCARTRIDGE ONLYBASIC CO
Page 416 and 417: CARTRIDGE ONLYBASIC CODE: 1HSH2054.
Page 418 and 419: CARTRIDGE ONLYBASIC CODE: 1HSH70190
Page 420 and 421: COMPLETE VALVE1/2” PORTS1HSH20-*S
Page 422 and 423: PRESSURE DROPCARTRIDGE ONLYVENTED P
Page 424 and 425: PRESSURE DROPVENTED PRESSURE DROPCA
Page 426 and 427: PRESSURE DROPFREE FLOW 1-2CARTRIDGE
Page 428 and 429: PRESSURE DROPCARTRIDGE ONLYVENTED P
Page 430 and 431: TYPICAL CIRCUIT EXAMPLESABABPTPTPPT
Page 432 and 433: COMPLETE VALVEBASIC CODE: 03ACE* Ov
Page 434 and 435: COMPLETE VALVEBASIC CODE: 05ACE* Ov
Page 436 and 437: COMPLETE VALVEBASIC CODE: 03ACK Che
Page 438 and 439: COMPLETE VALVEBASIC CODE: 05ACK Che
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NOTES14
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TYPICAL CIRCUIT EXAMPLESDUAL RELIEF
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COMPLETE VALVEBASIC CODE:Sub-assemb
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COMPLETE VALVEBASIC CODE:Sub-assemb
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PRESSURE DROP2.5:1 & 5:1 VERSION 10
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PRESSURE DROP4:1 VERSION 8:1 VERSIO
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PRESSURE DROP501ce302.5:1 & 5:1 VER
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PRESSURE DROP4:1 VERSION 8:1 VERSIO
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CIRCUIT SERIES APPLICATION RANGEPAG
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HYDRAULIC INTEGRATED CIRCUITS1T16 P
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VALVE CAVITY PAGE NUMBER2CFD150 A19
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CARTRIDGE CAVITIESCAVITY A881CAVITY
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CARTRIDGE CAVITIESCAVITY A3145CAVIT
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CARTRIDGE CAVITIESCAVITY A6610CAVIT
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CARTRIDGE CAVITIESCAVITY A12088CAVI
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CARTRIDGE CAVITIESISO STANDARDCAVIT
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PORTSBSP, SAE, BSP WITH ‘O’-RIN
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SAE MOUNTING PATTERN3000 psi (210 b
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Part No. Page Part No. Page Part No
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NORTH AMERICAN DISTRIBUTORSFor an u
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