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COMPLETE VALVEBASIC CODE: 03ACE* Overcentre in A, piloted from BSub-assembly part numbersAluminiumBXP9150-SA P T B4 OFF MOUNTING HOLESTA9.8BP47.0 MAX 85.0'X'5.943.5CT1CT148.5A P T BTightening torque of “F” adjusterlocknut - 20 to 25 Nm4 OFF 'O' RINGSBS:1806:012-90'X'SEAL PLATE1.4COMPLETE VALVEBASIC CODE: 03BCE* Overcentre in B, piloted from ASub-assembly part numbersAluminiumBXP9150-SA P T B43.55.99.8 4 OFF MOUNTING HOLESTA BP85.047.0 MAX'X'CT148.5CT1A P T BTightening torque of “F” adjusterlocknut - 20 to 25 Nm1.4'X'SEAL PLATE4 OFF 'O' RINGSBS:1806:012-90COMPLETE VALVEBASIC CODE: 03ABCE* Overcentre in A & B, cross pilotedSub-assembly part numbersAluminiumBXP9151-SCT1A P T BSteelBXP9151-S-377CT248.5 43.54 OFF MOUNTING HOLES36.0TA BP47.0 MAX110.0 47.0 MAXCT1CT25.5A P T BTightening torque of “F” adjusterlocknut - 20 to 25 Nm4 OFF 'O' RINGSBS:1806:012-90SEAL PLATE1.4FOR SEAL PLATE INFORMATION SEE PAGE 14-151Where measurements are critical request certified drawingsBasic Code03A = Overcentre in A03B = Overcentre in B03AB = Overcentre in A&BOvercentre ValveCE = 1CE30CER = 1CER30CEB = 1CEB30(See Section 6)ORDERING CODE EXAMPLE03 ** CE* F 35 S 4Adjustment MeansF = Screw AdjustmentN = Fixed - State pressure setting requiredFor fixed versions add setting in 10 bar increments to end of partnumber. Subject to a + -10% tolerance.Pressure Range @ 4.8 l/min20 = (All pilot ratios) 70 - 225 bar. Std setting 100 bar (CE)35 = (2.5:1, 4:1, 5:1) 70 - 350 bar. Std setting 210 bar (CE, CER)35 = (10:1) 90 - 350 bar. Std setting 210 bar (CE)35 = (5:1) 75 - 350 bar. Std setting 210 bar (CEB)Other pressure ranges available on requestWe reserve the right to change specifications without noticeBody MaterialOmit = Aluminium. (Up to 210 bar*)377 = Steel.Pilot Ratio2.5:1 (03*CE)4:1 (03*CER)5:1 (03*CE/03*CEB)10:1 (03*CE)SealsS= Nitrile (For use with mostindustrial hydraulic oils)SV = Viton (For high temperature andmost special fluid applications)* For applications above 210 barplease consult our technicaldepartment or use the steel bodyoption.1414-112.B
CETOP 05 OVERCENTRE STACKING SLICESPILOT ASSISTED RELIEF WITH CHECK05*CE/ 05*CER/ 05*CEB111333222ATMOSPHERICVENT05*CE 05*CER 05*CEB14APPLICATIONOvercentre valves give static and dynamic control of loadsby regulating the flow into and out of hydraulic actuators.When installed close to or within an actuator, theovercentre valve will stop runaway in the event of hoseburst and if open centre directional control valves areused, will allow thermal expansion relief of the hydraulicfluid.Single overcentre valves are normally used when theload is unidirectional, for example an aerial platform orcrane and dual overcentre valves are used for controllingloads in both directions for motor applications or forcylinders going over centre.The 1CER series overcentre valve performs all duties ofa regular overcentre but is able to relieve and stay openirrespective of downstream pressure. This enables thevalve to operate when used with a closed centre directionalvalve which has service line reliefs. The poppet ispressure balanced, preventing relief setting increase dueto back pressure.--In the 1CEB series pressure balanced overcentre reliefsetting is unaffected by back pressure, enabling the valveto stay open when the valve port pressure rises. This willallow the control of regenerative or meter out proportionalsystems.OPERATIONThe check section allows free flow into the actuator thenholds and locks the load against movement. The pilotassisted relief valve section will give controlledmovement when pliot pressure is applied. The reliefsection is normally set to open at a pressure at least 1.3times the maximum load induced pressure but thepressure required to open the valve and allow movementdepends on the pilot ratio of the valve. For optimisation ofload control and energy usage, a choice of pilot ratios isavailable.The pressure required to open the valve and startactuator movement can be calculated as follows:Pilot Pressure = (Relief Setting) - (Load Pressure)Pilot RatioFEATURESCartridge is economical and fits simple cavity. Allowsquick, easy field service - reduces down time.PILOT RATIOS4:1 Best suited for applications where the loadremains relatively constant.Other ratios available upon request.SPECIFICATIONSFigures based on: Oil Temp = 40°C Viscosity = 40 cStRated FlowMax SettingCartridge MaterialBody MaterialMounting PositionCavity NumberTorque Cartridgeinto CavityWeight(inc cartridges)Seal Kit Number1CEB Seal Kit NumberRecommendedFiltration LevelOperating TempLeakageNominal ViscosityRange90 litres/min (23 US GPM)Max Load InducedPressure: 270 bar (4000 psi)Relief Setting: 350 bar (5000 psi)Working parts hardened and groundsteel. External surfaces zinc platedStandard aluminium (up to 210 bar*)Add suffix ‘377’ for steel optionUnrestrictedA12336 (See Section 17)60 Nm (44 lbs ft)Single 2.18 kg (4.8 lbs)Dual 3.02 kg (6.64 lbs)SK633 (Nitrile) SK633V (Viton)SK634 (Nitrile) SK634V (Viton)BS5540/4 Class 18/13(25 micron nominal)-20°C to +90°C0.3 millilitres/min nominal (5 dpm)5 to 500 cStFor pressure drop curves please see section 6 (cartridgeonly).Integrated Hydraulics LtdIntegrated Hydraulics IncCollins Road, Heathcote Ind. Est., Warwick, CV34 6TF, UK.7047 Spinach Drive, Mentor, Ohio 44060, USATel: +44 (0) 1926 881171 Fax: +44 (0) 1926 315729 Tel: (440) 974 3171 Fax: (440) 974 3170Website: www.integratedhydraulics.comWebsite: www.integratedhydraulics.com14-121.D
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Product Manual 2007Hydraulic Screw-
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Hydraulic Integrated CircuitsScrew-
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INTRODUCTIONQUICK SELECTION GUIDERE
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MATERIALSCartridge bodies are manuf
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QUICK SELECTION GUIDESECTION 2 - RE
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QUICK SELECTION GUIDESECTION 4 - SE
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QUICK SELECTION GUIDESECTION 6 - MO
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QUICK SELECTION GUIDESECTION 6 - MO
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QUICK SELECTION GUIDESECTION 7 - CH
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QUICK SELECTION GUIDESECTION 9 - FL
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QUICK SELECTION GUIDESECTION 11 - D
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QUICK SELECTION GUIDESECTION 11 - P
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QUICK SELECTION GUIDESECTION 13 - S
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QUICK SELECTION GUIDESECTION 16 - H
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SECTION SERIES APPLICATION RANGE PA
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Figure 1. 1DR30 Direct acting poppe
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Figure 4. 1GR60 Direct acting spool
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CARTRIDGE ONLYCOMPLETE VALVE3/8’
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CARTRIDGE ONLYCOMPLETE VALVE1/2”
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CARTRIDGE ONLYBASIC CODE: 1UAR100HE
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PRESSURE DROP1DR21DR30PRESSURE-BARF
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PRESSURE DROPCARTRIDGE ONLY03FLOW-U
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CARTRIDGE ONLYBASIC CODE: 1GR30 OR
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CARTRIDGE ONLYCOMPLETE VALVE3/4’
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CARTRIDGE ONLYBASIC CODE: 1LR30070.
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040035010FLOW-US GPM203040PRESSURE
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PRESSURE DROPFLOW-US GPM0 10 20 30
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PRESSURE DROPPRESSURE-BAR0 10400350
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PRESSURE DROPFLOW-US GPMFLOW-US GPM
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PRESSURE DROP025FLOW-US GPM50751000
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TYPICAL CIRCUIT EXAMPLES1CLLRDUAL R
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COMPLETE VALVEBASIC CODE: 1 DDR35Bo
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CARTRIDGE ONLYBASIC CODE: 1CLLR50SC
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CARTRIDGE ONLYBASIC CODE: 1CLLR100C
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COMPLETE VALVEBASIC CODE: 1LLR150Su
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COMPLETE VALVEBASIC CODE: 1LLR350Su
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COMPLETE VALVEBASIC CODE: 1DDRC35Su
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COMPLETE VALVEBASIC CODE: 1LLRC75Su
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COMPLETE VALVEBASIC CODE: 1VRC250Su
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TYPICAL CIRCUIT EXAMPLES1PS/1DS1PS/
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With a direct acting sequence the g
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Figure 8. Pressure Compensated Flow
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CARTRIDGE ONLYBASIC CODE:71.0 39.0
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CARTRIDGE ONLYBASIC CODE:39.0 MAX71
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CARTRIDGE ONLYBASIC CODE:1PS200HEX
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PRESSURE DROP0FLOW - US GPM246802.5
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PRESSURE DROP040010FLOW-US GPM20304
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CARTRIDGE ONLYBASIC CODE: 1UPS10039
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TYPICAL CIRCUIT EXAMPLES1PD1PA5BRAK
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PRESSURE DROPCARTRIDGE ONLYPRESSURE
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PRESSURE DROPCARTRIDGE ONLYBASIC CO
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CARTRIDGE ONLYBASIC CODE:1PA10039.0
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CARTRIDGE ONLYBASIC CODE:1PA200HEX
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CARTRIDGE ONLYBasic Code: 1PAA60HEX
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SECTION SERIES APPLICATION RANGE PA
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egin moving at the flow at which th
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The successful application of motio
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PRESSURE DROP2.5:1 & 5:1 version10:
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PRESSURE DROP50FLOW-US GPM0 2.5 5 7
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PRESSURE DROPFLOW-US GPM0 2.5 5 7.5
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PRESSURE DROPFLOW-US GPM0 2.5 5 7.5
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PRESSURE DROP02.5FLOW-US GPM57.5101
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PRESSURE DROP02.5FLOW-US GPM57.5101
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NOTES6
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PRESSURE-BARPRESSURE DROP4:1 VERSIO
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PRESSURE DROPFLOW-US GPM0 6.5 13 19
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PRESSURE DROPCARTRIDGE ONLY016FLOW-
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PRESSURE DROPFLOW-US GPM06.51319.5
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PRESSURE DROPCARTRIDGE ONLYFLOW-US
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PRESSURE DROPCARTRIDGE ONLY160FLOW-
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PRESSURE DROPCARTRIDGE ONLY0FLOW-US
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PRESSURE DROPFLOW-US GPM082440 5672
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PRESSURE DROP08FLOW - US GPM2440 56
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NOTES6
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PRESSURE DROPPRESSURE-BARFLOW-US GP
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PRESSURE DROPFLOW-US GPM240 25 5075
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NOTES6
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PRESSURE DROP2.5:1 & 5:1 version10:
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PRESSURE DROP16FLOW-US GPM0 6.5 131
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PRESSURE DROPCOMPLETE VALVE1” POR
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PRESSURE DROPCOMPLETE VALVE3/8” P
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PRESSURE DROP02.5 5FLOW-US GPM7.5 1
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PRESSURE DROPFLOW-US GPM0 6.5 13 19
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LOAD CONTROL / HOLDING VALVESHOSE B
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Figure 2. Load HoldingWhen the cont
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COMPLETE VALVEBASIC CODE:1CEBL256FL
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1.61.61.6COMPLETE VALVEBASIC CODE:1
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COMPLETE VALVEBASIC CODE:1CEBL556FL
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COMPLETE VALVEBASIC CODE:1CEBL31LIN
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COMPLETE VALVEBASIC CODE:1CEBL31FLA
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COMPLETE VALVEBASIC CODE:1CEBL151LI
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COMPLETE VALVEBASIC CODE:1CEBL15376
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TYPICAL CIRCUIT EXAMPLESCOOLER BYPA
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PRESSURE DROPFPR 3/4” FPR 1”PRE
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PRESSURE DROP10FLOW - US GPM5 10 15
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CARTRIDGE ONLY COMPLETE VALVE 1/4
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CARTRIDGE ONLY COMPLETE VALVE 1/4
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CARTRIDGE ONLYBASIC CODE: 3CP227.00
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CARTRIDGE ONLYSINGLE VALVE3/8” 1/
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CARTRIDGE ONLYSINGLE VALVE1/2” PO
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CARTRIDGE ONLYBASIC CODE: 4CK12055.
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CARTRIDGE ONLYSINGLE VALVE1 1/4”
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COMPLETE VALVEBASIC CODE: 4CK356THR
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PRESSURE DROPSINGLE VALVE3/8” 1/2
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PRESSURE DROP02.5FLOW - US GPM5 7.5
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COMPLETE VALVEBASIC CODE: 4KD251/4
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CARTRIDGE ONLYBASIC CODE: 5CK3039.5
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TYPICAL CIRCUIT EXAMPLES2N2R2N2NSPE
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CARTRIDGE ONLYBASIC CODE: 2CN20HEX
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CARTRIDGE ONLYBASIC CODE: 2 CR30HEX
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CARTRIDGE ONLYBASIC CODE: 2CR804.0
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TYPICAL CIRCUIT EXAMPLES2FP2FP2FBAR
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PERFORMANCECARTRIDGE ONLYLOAD PRESS
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PERFORMANCECARTRIDGE ONLYLOAD PRESS
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PERFORMANCECARTRIDGE ONLYBASIC CODE
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REGULATED FLOW-LITRES/MINLOAD PRESS
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PERFORMANCEREGULATED FLOW-LITRES/MI
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REGULATED FLOW-LITRES/MIN0 700 1400
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REGULATED FLOW-LITRES/MIN0 700 1400
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This type of flow regulator lends i
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300LOAD PRESSURE-PSIBYPASS HIGHER T
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TYPICAL CIRCUIT EXAMPLES10CYLINDER
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eventually restricting the outlet o
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There are a number of different des
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PRESSURE DROPCARTRIDGE ONLY05FLOW-U
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CIRCUIT SERIES APPLICATION RANGE PA
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C13 CoilsC16 Coils49.047.838,150.02
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S5 Series- consult factory for avai
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CARTRIDGE ONLYBASIC CODE: S201 (Nor
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CARTRIDGE ONLYCOMPLETE VALVEBASIC C
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CARTRIDGE ONLYBASIC CODE:S600 (Norm
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PRESSURE DROPFLOW-US GPM0 255025752
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CARTRIDGE ONLYBASIC CODE: SX203 (No
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CARTRIDGE ONLYBASIC CODE: S20748.00
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CARTRIDGE ONLYBASIC CODE: S607 Popp
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PERFORMANCES210 (Normally open)PERF
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PERFORMANCEPERFORMANCES510 / S511 (
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PERFORMANCEFLOW (US GPM)2500.125 0.
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PERFORMANCEPERFORMANCES217 (standar
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PERFORMANCEFLOW (US GPM)2501 2 3 45
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PERFORMANCES220 (Standard valve)WOR
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PERFORMANCESELECTOR MODEPERFORMANCE
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PERFORMANCES221 (Standard valve)PER
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PERFORMANCESELECTOR MODEWORKING PRE
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PERFORMANCEFLOW (US GPM)WORKING PRE
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PERFORMANCES525 (Standard valve)WOR
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PERFORMANCEWORKING PRESSURE (BAR)25
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PERFORMANCEFLOW (US GPM)1250.5 1 1.
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PERFORMANCE250FLOW (US GPM)1.25 2.5
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PERFORMANCEWORKING PRESSURE (BAR)25
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PERFORMANCEFLOW (US GPM)WORKING PRE
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PERFORMANCEPERFORMANCES242 (Standar
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PERFORMANCEFLOW (US GPM)2501.3 2.6
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PERFORMANCEPERFORMANCEFLOWING BACK
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PERFORMANCE250FLOW (US GPM)0.5 1 1.
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PERFORMANCEPRESSURE (BAR)3503002501
Page 382 and 383: PERFORMANCECARTRIDGE ONLYBASIC CODE
Page 384 and 385: 7.00PERFORMANCEFLOW (LITRES/MIN)359
Page 386 and 387: TYPICAL CIRCUIT EXAMPLESBRAKEVALVE1
Page 388 and 389: PERFORMANCE CURVECARTRIDGE ONLYSYST
Page 390 and 391: PERFORMANCE CURVETYPICAL VALVE PERF
Page 392 and 393: COMPLETE VALVEBASIC CODE: 1UL255Sub
Page 394 and 395: TYPICAL CIRCUIT EXAMPLES1SH1SB1RDSR
Page 396 and 397: PRESSURE DROPFLOW-US GPM0 1 2 34 56
Page 398 and 399: CARTRIDGE ONLYBASIC CODE: 1SH2062.0
Page 400 and 401: COMPLETE VALVEBASIC CODE: 1SH363/8
Page 402 and 403: CARTRIDGE ONLYBASIC CODE: 1SB1051.5
Page 404 and 405: CARTRIDGE ONLYBASIC CODE: 1SB202HEX
Page 406 and 407: CARTRIDGE ONLYBASIC CODE: 1SB304HEX
Page 408 and 409: PRESSURE DROPCARTRIDGE ONLY01.25FLO
Page 410 and 411: PRESSURE DROPFLOW-US GPM0 2 4106814
Page 412 and 413: PRESSURE DROPCARTRIDGE ONLYBASIC CO
Page 414 and 415: PRESSURE DROPCARTRIDGE ONLYBASIC CO
Page 416 and 417: CARTRIDGE ONLYBASIC CODE: 1HSH2054.
Page 418 and 419: CARTRIDGE ONLYBASIC CODE: 1HSH70190
Page 420 and 421: COMPLETE VALVE1/2” PORTS1HSH20-*S
Page 422 and 423: PRESSURE DROPCARTRIDGE ONLYVENTED P
Page 424 and 425: PRESSURE DROPVENTED PRESSURE DROPCA
Page 426 and 427: PRESSURE DROPFREE FLOW 1-2CARTRIDGE
Page 428 and 429: PRESSURE DROPCARTRIDGE ONLYVENTED P
Page 430 and 431: TYPICAL CIRCUIT EXAMPLESABABPTPTPPT
Page 434 and 435: COMPLETE VALVEBASIC CODE: 05ACE* Ov
Page 436 and 437: COMPLETE VALVEBASIC CODE: 03ACK Che
Page 438 and 439: COMPLETE VALVEBASIC CODE: 05ACK Che
Page 440 and 441: NOTES14
Page 442 and 443: TYPICAL CIRCUIT EXAMPLESDUAL RELIEF
Page 444 and 445: COMPLETE VALVEBASIC CODE:Sub-assemb
Page 446 and 447: COMPLETE VALVEBASIC CODE:Sub-assemb
Page 448 and 449: PRESSURE DROP2.5:1 & 5:1 VERSION 10
Page 450 and 451: PRESSURE DROP4:1 VERSION 8:1 VERSIO
Page 452 and 453: PRESSURE DROP501ce302.5:1 & 5:1 VER
Page 454 and 455: PRESSURE DROP4:1 VERSION 8:1 VERSIO
Page 456 and 457: CIRCUIT SERIES APPLICATION RANGEPAG
Page 458 and 459: HYDRAULIC INTEGRATED CIRCUITS1T16 P
Page 460 and 461: VALVE CAVITY PAGE NUMBER2CFD150 A19
Page 462 and 463: CARTRIDGE CAVITIESCAVITY A881CAVITY
Page 464 and 465: CARTRIDGE CAVITIESCAVITY A3145CAVIT
Page 466 and 467: CARTRIDGE CAVITIESCAVITY A6610CAVIT
Page 468 and 469: CARTRIDGE CAVITIESCAVITY A12088CAVI
Page 474 and 475: CARTRIDGE CAVITIESISO STANDARDCAVIT
Page 476 and 477: PORTSBSP, SAE, BSP WITH ‘O’-RIN
Page 478 and 479: SAE MOUNTING PATTERN3000 psi (210 b
Page 480 and 481: Part No. Page Part No. Page Part No
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Part No. Page Part No. Page Part No
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Part No. Page Part No. Page Part No
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NORTH AMERICAN DISTRIBUTORSFor an u
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