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PERFORMANCEPERFORMANCES242 (Standard valve)FLOW (US GPM)0.5 1 1.5 2 2.5 32503.543625S242H (Heavy duty valve)FLOW (US GPM)0.5 1 1.5 2 2.5 3 3.5 42503625WORKING PRESSURE (BAR)20015010050290021751450725WORKING PRESSURE (PSI)WORKING PRESSURE (BAR)20015010050290021751450725WORKING PRESSURE (PSI)00 2 4 6 8 10 12 14FLOW (LITRES/MIN)016ALL FLOW PATHS00 2 4 6 8 10 12 14FLOW (LITRES/MIN)016CARTRIDGE ONLYCOMPLETE VALVE48.0023.5036.0057.2055.5038.5054.00BASIC CODE: S242 / S242H BASIC CODE: S242 / S242H 1/4” 3/8” PORTS 11Body ONLY part numbersBSP, aluminium1/4” B133833/8” B7498SAE, aluminium3/8” B1936224.00 A/F3/4"-16-UNF-2A9.5543228.5034250.80 11.0042.7014.1076.20ø12.60ø14.2012 HOLESø7.1 THRO'1ø15.8028.6012.704.8047.6025.40Where measurements are critical request certified drawingsORDERING CODE EXAMPLES242* N H 24 3WBasic CodeS242 = (standard valve)S242H = (heavy duty valve)SealsN = NitrileV = VitonManual Override (consult factory for availability)1 = Push and twist2 = ScrewWe reserve the right to change specifications without noticePort Sizes2W = 1/4” BSP3W = 3/8” BSP 6T = 3/8” SAEVoltage12 = 12 VDC 110 = 110 VAC24 = 24 VDC 220 = 220 VACCoil TerminationH = DIN43650F = Flying LeadsDM = Deutsch MouldedOther terminations available on request11-3112.B
S542 Directional Control Valve - 4-Way, 2-Position SpoolUp to 35 litres/min (9 US GPM) Up to 210 bar (3000 PSI)S54212 3 4COIL INFORMATION(See Page 11-1021)FEATURES High flow capacity with reduced <strong>spa</strong>ce requirements. No dynamic seals. Standard valve bodies and common cavities. One-piece encapsulated coil with minimal amperage draw. Oil immersed armature solenoid. Various coil terminals and voltages. Coil interchangeability with all Series S5 valves. Manual override, seal variations and other options available. Sealed coil arrangement to protect stem from corrosion. Reversible coil without affecting performance.Part Number:Voltage available:C16-*-*/1912, 24 VDC110, 220 VAC** AC coils must be used with a rectifying connector.SPECIFICATIONSBasic Model Code S542A (2)B (4)SymbolP (3)T (1)Max. Working Pressure210 bar (3000 psi)11PRESSURE DROP v’s FLOWViscosity = 32 cSt (150 SSU)25FLOW (US GPM)1.3 2.6 3.9 5.2 6.5 7.8 9.1 10.4365Flow RatingNominal flow(at Delta P = 5 bar (70 psi))Internal LeakageTemperature RangeNominal Viscosity RangeSee performance graphs20 litres/min (5 US GPM)Less than 120 ml/min past each land210 bar differential at 32 centistokes-20 to +120°C (-4 to +248°F)15 to 250 centistokesPRESSURE (BAR)20151052-13-2, 4-1 & 3-428021514570PRESSURE (PSI)Recommended Filtration BS5540/4 18/13 (25 micron or better)FluidCompatible with most generalpurpose hydraulic fluidsSeal MaterialStandard nitrile with PTFE back up ringsSeal Kit Number SK1031 (Nitrile) SK1031V (Viton)Mounting PositionUnrestricted00 5 10 15 20 25 30 35400Cartridge WeightCoil Weight0.205 kg (0.45 lbs)0.3 kg (0.6 lbs)FLOW (LITRES/MIN)Cavity NumberA12744 (See Section 17)Torque into Cavity30 Nm (22 lbs ft)Electrical DataLine Body MaterialSee coil data sheetAluminium AlloyIntegrated Hydraulics LtdIntegrated Hydraulics IncCollins Road, Heathcote Ind. Est., Warwick, CV34 6TF, UK.7047 Spinach Drive, Mentor, Ohio 44060, USATel: +44 (0) 1926 881171 Fax: +44 (0) 1926 315729 Tel: (440) 974 3171 Fax: (440) 974 3170Website: www.integratedhydraulics.comWebsite: www.integratedhydraulics.com11-3211.A
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Product Manual 2007Hydraulic Screw-
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Hydraulic Integrated CircuitsScrew-
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INTRODUCTIONQUICK SELECTION GUIDERE
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MATERIALSCartridge bodies are manuf
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QUICK SELECTION GUIDESECTION 2 - RE
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QUICK SELECTION GUIDESECTION 4 - SE
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QUICK SELECTION GUIDESECTION 6 - MO
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QUICK SELECTION GUIDESECTION 6 - MO
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QUICK SELECTION GUIDESECTION 7 - CH
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QUICK SELECTION GUIDESECTION 9 - FL
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QUICK SELECTION GUIDESECTION 11 - D
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QUICK SELECTION GUIDESECTION 11 - P
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QUICK SELECTION GUIDESECTION 13 - S
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QUICK SELECTION GUIDESECTION 16 - H
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SECTION SERIES APPLICATION RANGE PA
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Figure 1. 1DR30 Direct acting poppe
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Figure 4. 1GR60 Direct acting spool
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CARTRIDGE ONLYCOMPLETE VALVE3/8’
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CARTRIDGE ONLYCOMPLETE VALVE1/2”
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CARTRIDGE ONLYBASIC CODE: 1UAR100HE
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PRESSURE DROP1DR21DR30PRESSURE-BARF
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PRESSURE DROPCARTRIDGE ONLY03FLOW-U
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CARTRIDGE ONLYBASIC CODE: 1GR30 OR
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CARTRIDGE ONLYCOMPLETE VALVE3/4’
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CARTRIDGE ONLYBASIC CODE: 1LR30070.
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040035010FLOW-US GPM203040PRESSURE
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PRESSURE DROPFLOW-US GPM0 10 20 30
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PRESSURE DROPPRESSURE-BAR0 10400350
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PRESSURE DROPFLOW-US GPMFLOW-US GPM
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PRESSURE DROP025FLOW-US GPM50751000
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TYPICAL CIRCUIT EXAMPLES1CLLRDUAL R
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COMPLETE VALVEBASIC CODE: 1 DDR35Bo
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CARTRIDGE ONLYBASIC CODE: 1CLLR50SC
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CARTRIDGE ONLYBASIC CODE: 1CLLR100C
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COMPLETE VALVEBASIC CODE: 1LLR150Su
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COMPLETE VALVEBASIC CODE: 1LLR350Su
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COMPLETE VALVEBASIC CODE: 1DDRC35Su
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COMPLETE VALVEBASIC CODE: 1LLRC75Su
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COMPLETE VALVEBASIC CODE: 1VRC250Su
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TYPICAL CIRCUIT EXAMPLES1PS/1DS1PS/
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With a direct acting sequence the g
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Figure 8. Pressure Compensated Flow
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CARTRIDGE ONLYBASIC CODE:71.0 39.0
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CARTRIDGE ONLYBASIC CODE:39.0 MAX71
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CARTRIDGE ONLYBASIC CODE:1PS200HEX
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PRESSURE DROP0FLOW - US GPM246802.5
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PRESSURE DROP040010FLOW-US GPM20304
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CARTRIDGE ONLYBASIC CODE: 1UPS10039
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TYPICAL CIRCUIT EXAMPLES1PD1PA5BRAK
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PRESSURE DROPCARTRIDGE ONLYPRESSURE
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PRESSURE DROPCARTRIDGE ONLYBASIC CO
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CARTRIDGE ONLYBASIC CODE:1PA10039.0
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CARTRIDGE ONLYBASIC CODE:1PA200HEX
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CARTRIDGE ONLYBasic Code: 1PAA60HEX
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SECTION SERIES APPLICATION RANGE PA
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egin moving at the flow at which th
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The successful application of motio
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PRESSURE DROP2.5:1 & 5:1 version10:
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PRESSURE DROP50FLOW-US GPM0 2.5 5 7
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PRESSURE DROPFLOW-US GPM0 2.5 5 7.5
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PRESSURE DROPFLOW-US GPM0 2.5 5 7.5
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PRESSURE DROP02.5FLOW-US GPM57.5101
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PRESSURE DROP02.5FLOW-US GPM57.5101
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NOTES6
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PRESSURE-BARPRESSURE DROP4:1 VERSIO
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PRESSURE DROPFLOW-US GPM0 6.5 13 19
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PRESSURE DROPCARTRIDGE ONLY016FLOW-
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PRESSURE DROPFLOW-US GPM06.51319.5
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PRESSURE DROPCARTRIDGE ONLYFLOW-US
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PRESSURE DROPCARTRIDGE ONLY160FLOW-
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PRESSURE DROPCARTRIDGE ONLY0FLOW-US
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PRESSURE DROPFLOW-US GPM082440 5672
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PRESSURE DROP08FLOW - US GPM2440 56
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NOTES6
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PRESSURE DROPPRESSURE-BARFLOW-US GP
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PRESSURE DROPFLOW-US GPM240 25 5075
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NOTES6
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PRESSURE DROP2.5:1 & 5:1 version10:
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PRESSURE DROP16FLOW-US GPM0 6.5 131
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PRESSURE DROPCOMPLETE VALVE1” POR
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PRESSURE DROPCOMPLETE VALVE3/8” P
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PRESSURE DROP02.5 5FLOW-US GPM7.5 1
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PRESSURE DROPFLOW-US GPM0 6.5 13 19
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LOAD CONTROL / HOLDING VALVESHOSE B
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Figure 2. Load HoldingWhen the cont
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COMPLETE VALVEBASIC CODE:1CEBL256FL
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1.61.61.6COMPLETE VALVEBASIC CODE:1
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COMPLETE VALVEBASIC CODE:1CEBL556FL
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COMPLETE VALVEBASIC CODE:1CEBL31LIN
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COMPLETE VALVEBASIC CODE:1CEBL31FLA
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COMPLETE VALVEBASIC CODE:1CEBL151LI
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COMPLETE VALVEBASIC CODE:1CEBL15376
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TYPICAL CIRCUIT EXAMPLESCOOLER BYPA
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PRESSURE DROPFPR 3/4” FPR 1”PRE
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PRESSURE DROP10FLOW - US GPM5 10 15
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CARTRIDGE ONLY COMPLETE VALVE 1/4
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CARTRIDGE ONLY COMPLETE VALVE 1/4
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CARTRIDGE ONLYBASIC CODE: 3CP227.00
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CARTRIDGE ONLYSINGLE VALVE3/8” 1/
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CARTRIDGE ONLYSINGLE VALVE1/2” PO
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CARTRIDGE ONLYBASIC CODE: 4CK12055.
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CARTRIDGE ONLYSINGLE VALVE1 1/4”
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COMPLETE VALVEBASIC CODE: 4CK356THR
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PRESSURE DROPSINGLE VALVE3/8” 1/2
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PRESSURE DROP02.5FLOW - US GPM5 7.5
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COMPLETE VALVEBASIC CODE: 4KD251/4
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CARTRIDGE ONLYBASIC CODE: 5CK3039.5
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TYPICAL CIRCUIT EXAMPLES2N2R2N2NSPE
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CARTRIDGE ONLYBASIC CODE: 2CN20HEX
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CARTRIDGE ONLYBASIC CODE: 2 CR30HEX
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CARTRIDGE ONLYBASIC CODE: 2CR804.0
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TYPICAL CIRCUIT EXAMPLES2FP2FP2FBAR
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PERFORMANCECARTRIDGE ONLYLOAD PRESS
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PERFORMANCECARTRIDGE ONLYLOAD PRESS
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PERFORMANCECARTRIDGE ONLYBASIC CODE
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REGULATED FLOW-LITRES/MINLOAD PRESS
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PERFORMANCEREGULATED FLOW-LITRES/MI
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REGULATED FLOW-LITRES/MIN0 700 1400
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REGULATED FLOW-LITRES/MIN0 700 1400
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This type of flow regulator lends i
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300LOAD PRESSURE-PSIBYPASS HIGHER T
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TYPICAL CIRCUIT EXAMPLES10CYLINDER
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eventually restricting the outlet o
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There are a number of different des
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PRESSURE DROPCARTRIDGE ONLY05FLOW-U
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CIRCUIT SERIES APPLICATION RANGE PA
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C13 CoilsC16 Coils49.047.838,150.02
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S5 Series- consult factory for avai
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CARTRIDGE ONLYBASIC CODE: S201 (Nor
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CARTRIDGE ONLYBASIC CODE: S501 (Nor
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CARTRIDGE ONLYCOMPLETE VALVEBASIC C
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Page 308 and 309: CARTRIDGE ONLYBASIC CODE:S600 (Norm
Page 310 and 311: PRESSURE DROPFLOW-US GPM0 255025752
Page 312 and 313: CARTRIDGE ONLYBASIC CODE: SX203 (No
Page 314 and 315: CARTRIDGE ONLYBASIC CODE: S205 (Nor
Page 316 and 317: CARTRIDGE ONLYBASIC CODE: S20748.00
Page 318 and 319: CARTRIDGE ONLYBASIC CODE: S607 Popp
Page 320 and 321: PERFORMANCES210 (Normally open)PERF
Page 322 and 323: PERFORMANCEPERFORMANCES510 / S511 (
Page 324 and 325: PERFORMANCEFLOW (US GPM)2500.125 0.
Page 326 and 327: PERFORMANCEPERFORMANCES217 (standar
Page 328 and 329: PERFORMANCEFLOW (US GPM)2501 2 3 45
Page 330 and 331: CARTRIDGE ONLYCOMPLETE VALVE3/4”
Page 332 and 333: PERFORMANCES220 (Standard valve)WOR
Page 334 and 335: PERFORMANCESELECTOR MODEPERFORMANCE
Page 336 and 337: PERFORMANCES221 (Standard valve)PER
Page 338 and 339: PERFORMANCESELECTOR MODEWORKING PRE
Page 340 and 341: PERFORMANCEFLOW (US GPM)WORKING PRE
Page 342 and 343: PERFORMANCES525 (Standard valve)WOR
Page 344 and 345: PERFORMANCEWORKING PRESSURE (BAR)25
Page 346 and 347: PERFORMANCEFLOW (US GPM)1250.5 1 1.
Page 348 and 349: PERFORMANCE250FLOW (US GPM)1.25 2.5
Page 352 and 353: PERFORMANCEWORKING PRESSURE (BAR)25
Page 354 and 355: PERFORMANCEFLOW (US GPM)WORKING PRE
Page 358 and 359: PERFORMANCEFLOW (US GPM)2501.3 2.6
Page 362 and 363: PERFORMANCEPERFORMANCEFLOWING BACK
Page 376 and 377: PERFORMANCE250FLOW (US GPM)0.5 1 1.
Page 380 and 381: PERFORMANCEPRESSURE (BAR)3503002501
Page 382 and 383: PERFORMANCECARTRIDGE ONLYBASIC CODE
Page 384 and 385: 7.00PERFORMANCEFLOW (LITRES/MIN)359
Page 386 and 387: TYPICAL CIRCUIT EXAMPLESBRAKEVALVE1
Page 388 and 389: PERFORMANCE CURVECARTRIDGE ONLYSYST
Page 390 and 391: PERFORMANCE CURVETYPICAL VALVE PERF
Page 392 and 393: COMPLETE VALVEBASIC CODE: 1UL255Sub
Page 394 and 395: TYPICAL CIRCUIT EXAMPLES1SH1SB1RDSR
Page 396 and 397: PRESSURE DROPFLOW-US GPM0 1 2 34 56
Page 398 and 399: CARTRIDGE ONLYBASIC CODE: 1SH2062.0
Page 400 and 401: COMPLETE VALVEBASIC CODE: 1SH363/8
Page 402 and 403: CARTRIDGE ONLYBASIC CODE: 1SB1051.5
Page 404 and 405: CARTRIDGE ONLYBASIC CODE: 1SB202HEX
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CARTRIDGE ONLYBASIC CODE: 1SB304HEX
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PRESSURE DROPCARTRIDGE ONLY01.25FLO
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PRESSURE DROPFLOW-US GPM0 2 4106814
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CARTRIDGE ONLYBASIC CODE: 1HSH2054.
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CARTRIDGE ONLYBASIC CODE: 1HSH70190
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COMPLETE VALVE1/2” PORTS1HSH20-*S
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PRESSURE DROPCARTRIDGE ONLYVENTED P
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PRESSURE DROPVENTED PRESSURE DROPCA
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PRESSURE DROPFREE FLOW 1-2CARTRIDGE
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PRESSURE DROPCARTRIDGE ONLYVENTED P
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TYPICAL CIRCUIT EXAMPLESABABPTPTPPT
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COMPLETE VALVEBASIC CODE: 03ACE* Ov
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COMPLETE VALVEBASIC CODE: 05ACE* Ov
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COMPLETE VALVEBASIC CODE: 03ACK Che
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COMPLETE VALVEBASIC CODE: 05ACK Che
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NOTES14
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TYPICAL CIRCUIT EXAMPLESDUAL RELIEF
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COMPLETE VALVEBASIC CODE:Sub-assemb
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COMPLETE VALVEBASIC CODE:Sub-assemb
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PRESSURE DROP2.5:1 & 5:1 VERSION 10
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PRESSURE DROP4:1 VERSION 8:1 VERSIO
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PRESSURE DROP501ce302.5:1 & 5:1 VER
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PRESSURE DROP4:1 VERSION 8:1 VERSIO
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CIRCUIT SERIES APPLICATION RANGEPAG
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HYDRAULIC INTEGRATED CIRCUITS1T16 P
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VALVE CAVITY PAGE NUMBER2CFD150 A19
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CARTRIDGE CAVITIESCAVITY A881CAVITY
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CARTRIDGE CAVITIESCAVITY A3145CAVIT
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CARTRIDGE CAVITIESCAVITY A6610CAVIT
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CARTRIDGE CAVITIESCAVITY A12088CAVI
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CARTRIDGE CAVITIESISO STANDARDCAVIT
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PORTSBSP, SAE, BSP WITH ‘O’-RIN
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SAE MOUNTING PATTERN3000 psi (210 b
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Part No. Page Part No. Page Part No
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NORTH AMERICAN DISTRIBUTORSFor an u
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