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CARTRIDGE ONLYCOMPLETE VALVE3/8” 1/2” PORTSBASIC CODE: 1DS60HEX SOCKET ADJUST4.0 A/FBASIC CODE: 1DS65Body ONLY part numbersBSP, aluminium3/8” B127511/2” B8533SAE, aluminium3/8” B107961/2” B10797BSP, steel3/8” B17070SAE, steel1/2” B1180217.0 A/F53.5 36.0 MAX27.0 A/FM22 X 1.5-6gDRAIN (3)SEQUENCED (2)78.038.010.058.010.021318.5114.0 MAX4INLET (1)15.931.82 HOLES ø9.0 THRO'35.063.5COMPLETE VALVEBASIC CODE: 1DS66Body ONLY part numbersBSP, aluminium 7.0 36.51/2” B13482BSP, steel1/2” B134831/2” PORTS2 HOLES ø9.0 THRO'COMPLETE VALVEBASIC CODE: 1DSC65Sub-assembly part numbersBSP, aluminium1/2” BXP16302-4W-SSAE, aluminium1/2” BXP16302-8T-S1/2” PORTSSAE, steel1/2” BXP16302-8T-S-37742.025.014.032118.0 MAX66.082.085.038.0121.0 MAX58.0 10.02318.51 1125.450.835.050.815.931.82 HOLES ø9.0 THRO'10.035.076.2Where measurements are critical request certified drawingsORDERING CODE EXAMPLE1DS** P 3W 4 SBasic Code1DS60 = Cartridge Only1DS65 = Cartridge and Body1DS66 = Cartridge and Body Through ported1DSC65 = Cartridge Body and CheckAdjustment MeansP = Leakproof Screw AdjustmentR = Handknob AdjustmentG = Tamperproof Cap(See page 4-102 for dimensions)Port Sizes - Bodied Valves Only3W = 3/8” BSP 6T = 3/8” SAE4W = 1/2” BSP 8T = 1/2” SAE1/4” BSP Drain Ports 1/4” SAE Drain PortsWe reserve the right to change specifications without noticeSealsS= Nitrile (For use with mostindustrial hydraulic oils)SV = Viton (For high temperatureand most special fluidapplications)Pressure Range @ 4.8 l/min2 = 2-20 bar. Std setting 15 bar4 = 8.5-40 bar. Std setting 25 barStd setting made at 4.8 litres/min4-112.D
1DS SERIES SEQUENCE VALVEDIRECT ACTING1DS30SLIDING SPOOL TYPE1SEQUENCED (2)DRAIN (3)3INLET (1)41DS100SLIDING SPOOL TYPE321INLET (1)SEQUENCED (2)DRAIN (3)2APPLICATIONDirect acting sequence valves are ideal for diverting oilto a second circuit at a predetermined pressure as inclamp and drill circuits, or as a relief where the backpressure varies. By taking the drain line directly to tank,back pressure effects are negated.OPERATIONAs with the direct acting relief valves, when the pressureexceeds the spring force, the spool moves back,opening the inlet to outlet.PRESSURE DROPPRESSURE-BARPRESSURE-BAR0200175150125100755025504030201002.5 5.0 7.5 10 12.5 1530001DS3010FLOW-US GPM2030FLOW LITRES/MINFLOW-US GPM0 10 20 301DS1004050602500200015001000500040800600400200PRESSURE-PSIPRESSURE-PSIFEATURESStable, quiet operation. Cartridge construction givesmaximum flexibility in mounting. Offering good repeatabilityand reseat.SPECIFICATIONSFigures based on: Oil Temp = 40°C Viscosity = 40 cStRated FlowMax SettingCartridge MaterialBody MaterialMounting PositionCavity NumberTorque Cartridgeinto CavityWeightSeal Kit NumberFiltrationOperating TempLeakage1DS301DS1001DS301DS10030 litres/min (8 US GPM)150 litres/min (40 US GPM)Working parts hardened and groundsteel. External steel surfaces zinc platedStandard aluminium (up to 210 bar*)Add Suffix ‘377’ for steel optionUnrestricted1DS30/1DS100 0.28 kg (0.62 lbs)1DS35/1DS145 0.88 kg (1.94 lbs)1DS36/1DS150 0.71 kg (1.57 lbs)1DS1551.17 kg (2.60 lbs)SK177 (Nitrile) SK177V (Viton)BS5540/4 Class 18/13(25 micron nominal)-20°C to +90°C140 bar (2000 psi)40 bar (600 psi)A880 (See Section 17)60 Nm (44 lbs ft)25 millilitres/min nominal15 millilitres/min nominal03060FLOW LITRES/MIN090 120 150Integrated Hydraulics LtdNominal ViscosityRange5 to 500 cSt*For applications above 210 bar please consult our technical department or use the steel body option.Integrated Hydraulics IncCollins Road, Heathcote Ind. Est., Warwick, CV34 6TF, UK.7047 Spinach Drive, Mentor, Ohio 44060, USATel: +44 (0) 1926 881171 Fax: +44 (0) 1926 315729 Tel: (440) 974 3171 Fax: (440) 974 3170Website: www.integratedhydraulics.comWebsite: www.integratedhydraulics.com4-121.C
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Product Manual 2007Hydraulic Screw-
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Hydraulic Integrated CircuitsScrew-
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INTRODUCTIONQUICK SELECTION GUIDERE
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MATERIALSCartridge bodies are manuf
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QUICK SELECTION GUIDESECTION 2 - RE
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QUICK SELECTION GUIDESECTION 4 - SE
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QUICK SELECTION GUIDESECTION 6 - MO
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QUICK SELECTION GUIDESECTION 6 - MO
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QUICK SELECTION GUIDESECTION 7 - CH
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QUICK SELECTION GUIDESECTION 9 - FL
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QUICK SELECTION GUIDESECTION 11 - D
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QUICK SELECTION GUIDESECTION 11 - P
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QUICK SELECTION GUIDESECTION 13 - S
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QUICK SELECTION GUIDESECTION 16 - H
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SECTION SERIES APPLICATION RANGE PA
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Figure 1. 1DR30 Direct acting poppe
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Figure 4. 1GR60 Direct acting spool
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CARTRIDGE ONLYCOMPLETE VALVE3/8’
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CARTRIDGE ONLYCOMPLETE VALVE1/2”
Page 40 and 41: CARTRIDGE ONLYCOMPLETE VALVE1/2”
Page 42 and 43: CARTRIDGE ONLYBASIC CODE: 1UAR100HE
Page 44 and 45: PRESSURE DROP1DR21DR30PRESSURE-BARF
Page 46 and 47: PRESSURE DROPCARTRIDGE ONLY03FLOW-U
Page 50 and 51: CARTRIDGE ONLYBASIC CODE: 1GR30 OR
Page 52 and 53: CARTRIDGE ONLYCOMPLETE VALVE3/4’
Page 54 and 55: CARTRIDGE ONLYBASIC CODE: 1LR30070.
Page 56 and 57: 040035010FLOW-US GPM203040PRESSURE
Page 58 and 59: PRESSURE DROPFLOW-US GPM0 10 20 30
Page 60 and 61: PRESSURE DROPPRESSURE-BAR0 10400350
Page 62 and 63: PRESSURE DROPFLOW-US GPMFLOW-US GPM
Page 64 and 65: PRESSURE DROP025FLOW-US GPM50751000
Page 66 and 67: TYPICAL CIRCUIT EXAMPLES1CLLRDUAL R
Page 68 and 69: COMPLETE VALVEBASIC CODE: 1 DDR35Bo
Page 70 and 71: CARTRIDGE ONLYBASIC CODE: 1CLLR50SC
Page 72 and 73: CARTRIDGE ONLYBASIC CODE: 1CLLR100C
Page 74 and 75: COMPLETE VALVEBASIC CODE: 1LLR150Su
Page 76 and 77: COMPLETE VALVEBASIC CODE: 1LLR350Su
Page 78 and 79: COMPLETE VALVEBASIC CODE: 1DDRC35Su
Page 80 and 81: COMPLETE VALVEBASIC CODE: 1LLRC75Su
Page 82 and 83: COMPLETE VALVEBASIC CODE: 1VRC250Su
Page 84 and 85: TYPICAL CIRCUIT EXAMPLES1PS/1DS1PS/
Page 86 and 87: With a direct acting sequence the g
Page 88 and 89: Figure 8. Pressure Compensated Flow
Page 92 and 93: CARTRIDGE ONLYBASIC CODE:71.0 39.0
Page 96 and 97: CARTRIDGE ONLYBASIC CODE:39.0 MAX71
Page 98 and 99: CARTRIDGE ONLYBASIC CODE:1PS200HEX
Page 100 and 101: PRESSURE DROP0FLOW - US GPM246802.5
Page 102 and 103: PRESSURE DROP040010FLOW-US GPM20304
Page 104 and 105: CARTRIDGE ONLYBASIC CODE: 1UPS10039
Page 106 and 107: TYPICAL CIRCUIT EXAMPLES1PD1PA5BRAK
Page 108 and 109: PRESSURE DROPCARTRIDGE ONLYPRESSURE
Page 110 and 111: PRESSURE DROPCARTRIDGE ONLYBASIC CO
Page 114 and 115: CARTRIDGE ONLYBASIC CODE:1PA10039.0
Page 116 and 117: CARTRIDGE ONLYBASIC CODE:1PA200HEX
Page 118 and 119: CARTRIDGE ONLYBasic Code: 1PAA60HEX
Page 120 and 121: SECTION SERIES APPLICATION RANGE PA
Page 122 and 123: egin moving at the flow at which th
Page 124 and 125: The successful application of motio
Page 126 and 127: PRESSURE DROP2.5:1 & 5:1 version10:
Page 128 and 129: PRESSURE DROP50FLOW-US GPM0 2.5 5 7
Page 130 and 131: PRESSURE DROPFLOW-US GPM0 2.5 5 7.5
Page 132 and 133: PRESSURE DROPFLOW-US GPM0 2.5 5 7.5
Page 134 and 135: PRESSURE DROP02.5FLOW-US GPM57.5101
Page 136 and 137: PRESSURE DROP02.5FLOW-US GPM57.5101
Page 138 and 139: NOTES6
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PRESSURE-BARPRESSURE DROP4:1 VERSIO
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PRESSURE DROPFLOW-US GPM0 6.5 13 19
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PRESSURE DROPCARTRIDGE ONLY016FLOW-
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PRESSURE DROPFLOW-US GPM06.51319.5
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PRESSURE DROPCARTRIDGE ONLYFLOW-US
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PRESSURE DROPFLOW-US GPM0 5 10 1520
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PRESSURE DROPCARTRIDGE ONLY160FLOW-
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PRESSURE DROPCARTRIDGE ONLY0FLOW-US
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PRESSURE DROPFLOW-US GPM082440 5672
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PRESSURE DROP08FLOW - US GPM2440 56
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NOTES6
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PRESSURE DROPPRESSURE-BARFLOW-US GP
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PRESSURE DROPCARTRIDGE ONLYBASIC CO
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PRESSURE DROPFLOW-US GPM240 25 5075
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NOTES6
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PRESSURE DROP2.5:1 & 5:1 version10:
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PRESSURE DROP16FLOW-US GPM0 6.5 131
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PRESSURE DROPCOMPLETE VALVE1” POR
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PRESSURE DROPCOMPLETE VALVE3/8” P
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PRESSURE DROP02.5 5FLOW-US GPM7.5 1
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PRESSURE DROPFLOW-US GPM0 6.5 13 19
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LOAD CONTROL / HOLDING VALVESHOSE B
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Figure 2. Load HoldingWhen the cont
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COMPLETE VALVEBASIC CODE:1CEBL256FL
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1.61.61.6COMPLETE VALVEBASIC CODE:1
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COMPLETE VALVEBASIC CODE:1CEBL556FL
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COMPLETE VALVEBASIC CODE:1CEBL31LIN
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COMPLETE VALVEBASIC CODE:1CEBL31FLA
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COMPLETE VALVEBASIC CODE:1CEBL151LI
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COMPLETE VALVEBASIC CODE:1CEBL15376
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TYPICAL CIRCUIT EXAMPLESCOOLER BYPA
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PRESSURE DROPFPR 3/4” FPR 1”PRE
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PRESSURE DROP10FLOW - US GPM5 10 15
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CARTRIDGE ONLY COMPLETE VALVE 1/4
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CARTRIDGE ONLY COMPLETE VALVE 1/4
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CARTRIDGE ONLYBASIC CODE: 3CP227.00
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CARTRIDGE ONLYSINGLE VALVE3/8” 1/
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CARTRIDGE ONLYSINGLE VALVE1/2” PO
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CARTRIDGE ONLYBASIC CODE: 4CK12055.
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CARTRIDGE ONLYSINGLE VALVE1 1/4”
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COMPLETE VALVEBASIC CODE: 4CK356THR
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PRESSURE DROPSINGLE VALVE3/8” 1/2
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PRESSURE DROP02.5FLOW - US GPM5 7.5
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COMPLETE VALVEBASIC CODE: 4KD251/4
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CARTRIDGE ONLYBASIC CODE: 5CK3039.5
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TYPICAL CIRCUIT EXAMPLES2N2R2N2NSPE
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CARTRIDGE ONLYBASIC CODE: 2CN20HEX
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CARTRIDGE ONLYBASIC CODE: 2 CR30HEX
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CARTRIDGE ONLYBASIC CODE: 2CR804.0
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TYPICAL CIRCUIT EXAMPLES2FP2FP2FBAR
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PERFORMANCECARTRIDGE ONLYLOAD PRESS
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PERFORMANCECARTRIDGE ONLYLOAD PRESS
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PERFORMANCECARTRIDGE ONLYBASIC CODE
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REGULATED FLOW-LITRES/MINLOAD PRESS
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PERFORMANCEREGULATED FLOW-LITRES/MI
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REGULATED FLOW-LITRES/MIN0 700 1400
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REGULATED FLOW-LITRES/MIN0 700 1400
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This type of flow regulator lends i
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300LOAD PRESSURE-PSIBYPASS HIGHER T
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TYPICAL CIRCUIT EXAMPLES10CYLINDER
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eventually restricting the outlet o
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There are a number of different des
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PRESSURE DROPCARTRIDGE ONLYPRESSURE
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PRESSURE DROPCARTRIDGE ONLY05FLOW-U
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PRESSURE DROPCARTRIDGE ONLYPRESSURE
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CIRCUIT SERIES APPLICATION RANGE PA
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C13 CoilsC16 Coils49.047.838,150.02
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S5 Series- consult factory for avai
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CARTRIDGE ONLYBASIC CODE: S201 (Nor
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CARTRIDGE ONLYCOMPLETE VALVEBASIC C
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CARTRIDGE ONLYBASIC CODE:S600 (Norm
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PRESSURE DROPFLOW-US GPM0 255025752
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CARTRIDGE ONLYBASIC CODE: SX203 (No
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CARTRIDGE ONLYBASIC CODE: S20748.00
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CARTRIDGE ONLYBASIC CODE: S607 Popp
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PERFORMANCES210 (Normally open)PERF
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PERFORMANCEPERFORMANCES510 / S511 (
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PERFORMANCEFLOW (US GPM)2500.125 0.
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PERFORMANCEPERFORMANCES217 (standar
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PERFORMANCEFLOW (US GPM)2501 2 3 45
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CARTRIDGE ONLYCOMPLETE VALVE3/4”
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PERFORMANCES220 (Standard valve)WOR
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PERFORMANCESELECTOR MODEPERFORMANCE
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PERFORMANCES221 (Standard valve)PER
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PERFORMANCESELECTOR MODEWORKING PRE
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PERFORMANCEFLOW (US GPM)WORKING PRE
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PERFORMANCES525 (Standard valve)WOR
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PERFORMANCEWORKING PRESSURE (BAR)25
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PERFORMANCEFLOW (US GPM)1250.5 1 1.
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PERFORMANCE250FLOW (US GPM)1.25 2.5
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PERFORMANCEWORKING PRESSURE (BAR)25
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PERFORMANCEFLOW (US GPM)WORKING PRE
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PERFORMANCEPERFORMANCES242 (Standar
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PERFORMANCEFLOW (US GPM)2501.3 2.6
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PERFORMANCEPERFORMANCEFLOWING BACK
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PERFORMANCE250FLOW (US GPM)0.5 1 1.
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PERFORMANCEPRESSURE (BAR)3503002501
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PERFORMANCECARTRIDGE ONLYBASIC CODE
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7.00PERFORMANCEFLOW (LITRES/MIN)359
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TYPICAL CIRCUIT EXAMPLESBRAKEVALVE1
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PERFORMANCE CURVECARTRIDGE ONLYSYST
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PERFORMANCE CURVETYPICAL VALVE PERF
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COMPLETE VALVEBASIC CODE: 1UL255Sub
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TYPICAL CIRCUIT EXAMPLES1SH1SB1RDSR
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PRESSURE DROPFLOW-US GPM0 1 2 34 56
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CARTRIDGE ONLYBASIC CODE: 1SH2062.0
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COMPLETE VALVEBASIC CODE: 1SH363/8
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CARTRIDGE ONLYBASIC CODE: 1SB1051.5
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CARTRIDGE ONLYBASIC CODE: 1SB202HEX
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CARTRIDGE ONLYBASIC CODE: 1SB304HEX
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PRESSURE DROPCARTRIDGE ONLY01.25FLO
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PRESSURE DROPFLOW-US GPM0 2 4106814
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CARTRIDGE ONLYBASIC CODE: 1HSH2054.
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CARTRIDGE ONLYBASIC CODE: 1HSH70190
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COMPLETE VALVE1/2” PORTS1HSH20-*S
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PRESSURE DROPCARTRIDGE ONLYVENTED P
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PRESSURE DROPVENTED PRESSURE DROPCA
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PRESSURE DROPFREE FLOW 1-2CARTRIDGE
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PRESSURE DROPCARTRIDGE ONLYVENTED P
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TYPICAL CIRCUIT EXAMPLESABABPTPTPPT
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COMPLETE VALVEBASIC CODE: 03ACE* Ov
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COMPLETE VALVEBASIC CODE: 05ACE* Ov
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COMPLETE VALVEBASIC CODE: 03ACK Che
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COMPLETE VALVEBASIC CODE: 05ACK Che
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NOTES14
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TYPICAL CIRCUIT EXAMPLESDUAL RELIEF
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COMPLETE VALVEBASIC CODE:Sub-assemb
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COMPLETE VALVEBASIC CODE:Sub-assemb
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PRESSURE DROP2.5:1 & 5:1 VERSION 10
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PRESSURE DROP4:1 VERSION 8:1 VERSIO
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PRESSURE DROP501ce302.5:1 & 5:1 VER
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PRESSURE DROP4:1 VERSION 8:1 VERSIO
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CIRCUIT SERIES APPLICATION RANGEPAG
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HYDRAULIC INTEGRATED CIRCUITS1T16 P
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VALVE CAVITY PAGE NUMBER2CFD150 A19
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CARTRIDGE CAVITIESCAVITY A881CAVITY
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CARTRIDGE CAVITIESCAVITY A3145CAVIT
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CARTRIDGE CAVITIESCAVITY A6610CAVIT
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CARTRIDGE CAVITIESCAVITY A12088CAVI
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CARTRIDGE CAVITIESISO STANDARDCAVIT
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PORTSBSP, SAE, BSP WITH ‘O’-RIN
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SAE MOUNTING PATTERN3000 psi (210 b
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Part No. Page Part No. Page Part No
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NORTH AMERICAN DISTRIBUTORSFor an u
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