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Food Lipids: Chemistry, Nutrition, and Biotechnology

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systems. Key to assessing the opportunity is underst<strong>and</strong>ing the needs of the margarine<br />

<strong>and</strong> spreads industries.<br />

Margarines <strong>and</strong> spreads are prepared by blending fats <strong>and</strong> oils with other ingredients,<br />

including water, milk, edible proteins, salt, flavorings, coloring. Spreads<br />

are differentiated from margarines by their lower fat content. By FDA regulation, a<br />

product must contain at least 80% fat to be labeled margarine; products with lower<br />

fat levels must be labeled as spreads. As consumers have become more concerned<br />

about overall fat consumption, spreads have become increasingly popular. The key<br />

to the formulation of both margarines <strong>and</strong> spreads is to provide a solid, spreadable<br />

fat with appropriate melting characteristics. This is achieved by using partially hydrogenated<br />

vegetable oils, which have had a portion of their unsaturated fatty acids<br />

converted to both saturated fatty acids <strong>and</strong> less saturated, trans fatty acids. Saturated<br />

<strong>and</strong> trans fatty acids have higher melting points than unsaturates <strong>and</strong> provide the<br />

requisite functional properties for the finished product. The specific oils used <strong>and</strong> the<br />

degree to which they are hydrogenated vary as a function of specific marketing<br />

objectives for the particular product.<br />

In Europe, some margarines contain an oil portion consisting of a liquid vegetable<br />

oil blended with one that has been fully hydrogenated—a formulation ploy<br />

seen increasingly in the United States. Unlike partially hydrogenated oils, fully hydrogenated<br />

oils do not contain any trans fatty acids. This allows for the manufacture<br />

of margarines that are trans-free but also contain higher levels of saturates than those<br />

containing partially hydrogenated oils. European manufacturers also use more tropical<br />

oils in the manufacture of margarines <strong>and</strong> spreads than firms in the United States,<br />

since European consumers are not as concerned as U.S. consumers about tropical<br />

fats.<br />

As of this writing, several companies are actively pursuing the development of<br />

seed oils that contain levels of saturated fatty acids high enough to permit the elimination<br />

of needs for hydrogenation, with the concomitant production of trans fatty<br />

acids. As an integral part of this higher production of functional, saturated fatty acids,<br />

it is also necessary to have the desired fatty acids in a low polyunsaturated fatty acid<br />

background, to assure the ultimate stability of the finished formulation. To compete<br />

in the large markets involved under these two sets of conditions of composition, one<br />

must also strive for a resulting plant with agronomic vigor <strong>and</strong> oil yields comparable<br />

to those of existing sources of commodity oils.<br />

B. The Discovery of Novel Utility<br />

1. Conventional Wisdom Versus Structured Triglycerides<br />

Most of the body of knowledge that has been built up over the years on the functionality<br />

of lipids in food systems has been based on experiments designed around<br />

variations of naturally occurring fats <strong>and</strong> oils. The functional performance of these<br />

fats, from whatever source, was related back to specific analytical characteristics that<br />

still enjoy wide use in the industry: solid fat index, iodine value, <strong>and</strong> fatty acid<br />

composition. In addition to these characterizing values, a number of analytical tests<br />

were routinely performed on the fats that were indicators of their quality, or their<br />

ability to withst<strong>and</strong> the stresses of temperature <strong>and</strong> shelf-life requirements. These<br />

included free fatty acid content, peroxide value, color, <strong>and</strong> odor. None of these tests,<br />

however, related the functional performance of the fat to the presence (or absence)<br />

Copyright 2002 by Marcel Dekker, Inc. All Rights Reserved.

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