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Food Lipids: Chemistry, Nutrition, and Biotechnology

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using heat. Greater solvent holdup increases the energy required for desolventizing<br />

the meal.<br />

Toasting is often needed for feed meals to efficiently denature trypsin inhibitors<br />

(protease inhibitors in soybeans affecting protein digestibility) <strong>and</strong> the enzyme urease<br />

(soybeans), bind gossypol to protein (cottonseed), <strong>and</strong> improve protein digestibility.<br />

Of course, none of these objectives can be achieved without considerable protein<br />

denaturation <strong>and</strong> the accompanying loss of water solubility by the protein. However,<br />

depending on the method used, meals with great differences in protein solubilities<br />

or dispersibilities can be produced.<br />

The preponderance of meal is used for feed, where extensive heat treatment is<br />

necessary to maximize feed conversion efficiency by livestock. A conventional desolventizer/toaster<br />

(DT) (Fig. 11) is usually composed of about six stacked trays, all<br />

with indirect heating. The first two employ live steam injection through nozzles<br />

within the sweep arms to evaporate the majority of the solvent. Meal advances down<br />

through the trays, <strong>and</strong> a series of gates <strong>and</strong> floats control the levels in each tray. The<br />

lower four trays are essentially toasting/drying sections, where the meal is held at a<br />

minimum temperature of 100�C, <strong>and</strong> the meal is dried to a value suitable for dryers<br />

Figure 11 Meal desolventizing/toasting equipment.<br />

Copyright 2002 by Marcel Dekker, Inc. All Rights Reserved.

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