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MFG/PRO 9.0 User Guide Volume 3: Manufacturing - QAD.com

MFG/PRO 9.0 User Guide Volume 3: Manufacturing - QAD.com

MFG/PRO 9.0 User Guide Volume 3: Manufacturing - QAD.com

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Example Ten phantoms are in stock. If you <strong>com</strong>plete a partial receipt<br />

backflush for 10 items and the phantom and its <strong>com</strong>ponents have a<br />

quantity per of 1, the phantom quantity to issue is 10. Otherwise, the<br />

phantom and its <strong>com</strong>ponents are calculated proportionally, each with a<br />

quantity to issue of 5.<br />

Since phantoms are not defined as phantoms in the work order bill, the<br />

Phantoms First option uses the current product structure to identify<br />

phantom items.<br />

Managing Scrap<br />

Scrap refers to unusable items. In the manufacturing process, there can be<br />

two kinds of scrap:<br />

• Components issued to the work order.<br />

• Items built by the work order that are unusable.<br />

Component Loss<br />

When additional <strong>com</strong>ponents are required for a work order because items<br />

were lost or unusable, the replacement <strong>com</strong>ponents should be issued to<br />

the work order. This results in an unfavorable material usage variance for<br />

the order.<br />

WORK ORDERS 117

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