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MFG/PRO 9.0 User Guide Volume 3: Manufacturing - QAD.com

MFG/PRO 9.0 User Guide Volume 3: Manufacturing - QAD.com

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Setting Up Mix Variance Accounts<br />

If the quantity of a co-product received to stock differs from the quantity<br />

expected, a variance occurs. To properly account for such variances,<br />

called mix variances, a mix variance account must be established. Even if<br />

you do not plan to use the co-product/by-product features, a mix variance<br />

account must be established before any work orders can be generated.<br />

Mix/yield variance is the costed difference between the quantity received<br />

and scrapped for a product and its expected (order) quantity. The formula<br />

is as follows:<br />

Mix Variance = [Order Qty – (Received Qty + Scrapped Qty)] x Unit Cost<br />

Mix/yield variances are always calculated as the result of unplanned<br />

receipts because the expected (order) quantity is zero.<br />

1 Set up mix variance accounts in Account Code Maintenance<br />

(25.3.13).<br />

2 Verify that mix variance account numbers appear in the variances<br />

frame of the System/Account Control File (36.1).<br />

Mix variance amounts (if any) are updated on the affected co/by-product<br />

work order, and subtracted from the work-in-process (WIP) amount of the<br />

base process work order. A general ledger (GL) transaction is created<br />

debiting the mix variance account specified on the co/by-product work<br />

order and crediting the WIP account specified on the base process work<br />

order. The work order close procedure can be performed more than once<br />

on a work order, and the work order amounts are cumulative. The GL<br />

transaction is additive.<br />

Setting Up Sites and Locations for the Base Process<br />

Establish sites for the base process in Site Maintenance (1.1.13). A<br />

location is an area within a site. A site can have an unlimited number of<br />

locations. You can use the same location code for different sites. Use<br />

Location Maintenance (1.1.18) to set up locations for the base process.<br />

CO-<strong>PRO</strong>DUCTS/BY-<strong>PRO</strong>DUCTS 57

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