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MFG/PRO 9.0 User Guide Volume 3: Manufacturing - QAD.com

MFG/PRO 9.0 User Guide Volume 3: Manufacturing - QAD.com

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144 <strong>MFG</strong>/<strong>PRO</strong> USER GUIDE — MANUFACTURING<br />

Fig. 8.5<br />

Shift Maintenance<br />

(18.22.1.22)<br />

Tip<br />

This Productivity<br />

field has no<br />

connection<br />

to productivity<br />

measures elsewhere<br />

in the system.<br />

Setting Up Shifts<br />

Use Shift Maintenance (18.22.1.22) to define the normal hours and<br />

production rate factor for each shift during a day. You can also define any<br />

exceptions to that normal pattern.<br />

Set up shifts for a site or for a production line at a site. You can define up<br />

to four shifts for a day of the week. A working day should have at least<br />

one shift with some number of hours greater than zero and a rate<br />

adjustment factor also greater than zero.<br />

The system rates shift capacity as:<br />

Shift Capacity = Production Rate x Hours x Productivity<br />

The hours per shift is the number of hours the shift is capable of<br />

producing, rather than the total number of working hours for the shift.<br />

Shifts can overlap—so the total number of hours for all shifts can exceed<br />

24 hours.<br />

When a shift is more or less productive than a normal shift, enter an<br />

adjustment factor in Productivity.<br />

Example A production line has three shifts, and the third shift has only<br />

20% of the employees of the first two shifts. Enter a shift adjustment<br />

factor of 20% for that shift.<br />

If the production rate is 100 units per hour, a shift is capable of production<br />

for seven hours, and the productivity factor is 100.00%, then its capacity

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