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MFG/PRO 9.0 User Guide Volume 3: Manufacturing - QAD.com

MFG/PRO 9.0 User Guide Volume 3: Manufacturing - QAD.com

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The Net Available is the material available for these requirements at the<br />

work center, consisting of the material already there (Actual OH) and<br />

the material to be transferred (Untransferred Picked) minus the existing<br />

requirements. The existing requirements consist of the Qty Req by Other<br />

Scheds and the quantity allocated at that work center to work orders or<br />

sales orders (Qty Alloc).<br />

As the equation shows, the picklist supplies material for the work center,<br />

not individual schedules. You can ensure that picklists supply individual<br />

schedules by running the picklist calculation immediately after exploding<br />

each new schedule. The picklist calculation already considers all existing<br />

picklists, so the new picklist will only meet the new requirements.<br />

Choosing Options<br />

Repetitive Picklist Calculation offers several options to control the<br />

picklist calculation.<br />

Use Work Center Inventory. When Yes, the system counts inventory<br />

in a work center as inventory.<br />

Detail Requirements. When Yes, the system prints all repetitive<br />

schedules generating requirements for a <strong>com</strong>ponent, including the<br />

quantity required, parent item, due and start dates, machine, and<br />

operation.<br />

Delete When Done. When Yes, the picklist is automatically deleted<br />

after the calculation. Use this option to review shortages without<br />

actually allocating inventory. The Next Picklist field in the Repetitive<br />

Control File (18.22.24) is not incremented.<br />

Troubleshooting Problems<br />

If problems occur with the picklist calculation, remember the following.<br />

• A location must be created with the same name as the work center.<br />

• The calculation does not create a picklist if there is no inventory to<br />

detail allocate. You cannot allocate negative quantities. The system<br />

does not warn you if inventory is insufficient to meet the<br />

requirements—it just does not create a picklist.<br />

ADVANCED REPETITIVE 157

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