MFG/PRO 9.0 User Guide Volume 3: Manufacturing - QAD.com

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276 MFG/PRO USER GUIDE — MANUFACTURING Schedule Delete 138 Schedule Explosion 154 Schedule Maintenance 154 Schedule Update from MRP co-products/by-products 87 scheduled orders repetitive subcontracts 179 scheduled work orders 97 schedules advanced repetitive explosion 154 line simulations 149 repetitive 153 work orders 102 scheduling See also master production scheduling (MPS) scrap compared to yield (MRP) 41 component loss 117 co-products/by-products 82 cycle 118 material requirements planning (MRP) 18 product loss 118 product structures 18 quantities by order 118 Scrap Analysis Report 177 Scrap Transaction 173 Scrap Valuation Report 178 Seasonal Build Maintenance 236 seasonal pattern 210 seasonality master scheduling for 235 Selective Materials Plan 243, 252 master production scheduling (MPS) 230 Resolve Low Level Codes 251 Setup Labor Transaction 171 setup time 129 Shift Maintenance 144 Shift Report 145 shifts advanced repetitive 144 capacity 144 shop floor control 125–133 co-products/by-products 85 labor feedback 126 nonproductive labor 130 operation close 131 reports 132 Shop Floor Control File 128 Simulated Batch Ingredient Check local phantoms 16 Simulated Forecast Calculation 214 Simulated Picklist Item Check local phantoms 16 Simulation Criteria Maintenance 208 Simulation Structure Cost Roll-Up co-products/by-products 69 Simulation To Simulation Copy 217 copying forecasts 219 multipliers 218 Simulation To Summarized Forecast 222 simulations forecast 207 line schedules 149 Single Item Simulation Copy 217 copying forecasts 220 multipliers 218 Site Maintenance co-products/by-products 57 sites co-products/by-products 57 specifications 193 values for 194 splitting work orders 108 Standard Operation Maintenance 32 standard operations 32 changes to 32 overlap 33 standard work orders 94 status operation 129 Sub Container Maintenance 180 Sub Shipper Delete and Archive 181 Sub Shipper Issue 181 Sub Shipper Maintenance 180 Sub Shipper Print 180 Subcontract Shipper Print 180 subcontracts advanced repetitive 178 receiving purchase orders 181 scheduled orders 179 shipping 179 advanced repetitive processing 137 labor and burden rates 41 life cycle 113 operations 40, 113 routings for 148 Subshipper/Container Inquiry 180 substitute items co-products/by-products 65 product structures 21 supplier schedules update from MRP 179 supply
sources for MRP 241 System/Account Control File co-products/by-products 57 T templates forecasting 208 Test Results Maintenance 201 time fence MRP use of 247 transfers inventory repetitive picklists 159 WIP 162 type product structure 19 work order 94 U unit of measure co-products/by-products 69 conversion factors 64 Unit of Measure Maintenance co-products/by-products 64 unplanned items co-products/by-products 85 Unplanned Receipts co-products/by-products 85 usage variances component 175 labor and burden 176 types 176 WIP material scrap 175 User Forecast Method Maintenance 211, 213 utilization 133 V variance labor rate 127 posting at shop floor control 92 W WIP Adjust Transaction 173 WIP Adjustments Analysis Reports 177 WIP Status Inquiry 177 WIP Status Report 177 WIP Valuation Report 178 Work Center Maintenance 30 co-products/by-products 58 labor rate 127 Work Center/Routing Standards Maintenance INDEX 277 alternate work centers 37 work centers 29–31 alternate standards 37 calendars 27 capacity 31, 258 co-products/by-products 58 department accounts 28 departments 28 labor feedback 127 routing standards 37 Work Location Maintenance work centers 30 Work Order Accounting Close 101 co-products/by-products 69, 73, 85 effects on GL 121 operation status 129, 132 Work Order Attribute Maintenance co-products/by-products 85 Work Order Bill Maintenance 106 Work Order Bill Shortage by Item Report 108 Work Order Bill Shortage Report 108 Work Order by Item Report 119 Work Order by Order Report 118, 119 Work Order Component Check 108 Work Order Component Issue 111 Work Order Control File 92 Work Order Cost Report 119 co-products/by-products 82 Work Order Delete/Archive 123 co-products/by-products 85 Work Order Dispatch Report 113, 120 Work Order History Report 120 co-products/by-products 82 Work Order Maintenance 93 closing orders 121 co-products/by-products 76, 80 deleting orders 123 master production scheduling (MPS) 229 master schedule orders 234 releasing orders 107 Work Order Receipt 114 co-products/by-products 69, 82, 84 Work Order Receipt Backflush 110, 115 co-products/by-products 63, 69, 82, 83 Work Order Release/Print 97, 107, 109 co-products/by-products 81 Work Order Reports 119 Work Order Routing Maintenance 107 operation status 129 Work Order Split 108 Work Order Status Change 98 Work Order Status Report 119
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User Guide Volume 3 MANUFACTURING P
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Contents ABOUT THIS GUIDE . . . . .
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CONTENTS V Defining Processes . . .
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CONTENTS VII Lead Time Calculations
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CONTENTS IX Common Transaction Data
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CONTENTS XI Maintaining Master Sche
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What Is in This Guide? 2 Windows Ke
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QAD Web Site or MFG/PRO users with
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Navigation Commands User Menu F6 Ct
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CHAPTER 1 Introduction to Manufactu
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Formula/Process The Formula/Process
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CHAPTER 2 Product Structures This c
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If a single company manufactures th
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Alternate Structures/Formulas An it
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Setting Up a Product Structure Defi
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equired, consider changing the comp
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Relationship with Configured Produc
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Assembly or Component Lead Time Sun
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CHAPTER 3 Routings/Work Centers Thi
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Some of these capabilities are espe
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Account Type Use Burden Usage Var E
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Machines. Enter the number of machi
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Yield %. Enter the order percentage
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Planning Maintenance (1.4.7) or Ite
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Work Center Routing Standards Somet
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If you examine this formula, severa
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Set the work center labor and burde
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CHAPTER 4 Formula/Process The Formu
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The Formula/Process module works in
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BOM/Formula as an alternate using A
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Use this frame to specify which scr
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CHAPTER 5 Co-products/ By-products
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Overview A base process is a manufa
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More About Co-products and By-produ
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Setting Up Mix Variance Accounts If
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Order Policy. Enter POQ or FOQ. MRP
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Qty Type. Enter B for batch, P for
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To set up a structure for a recycla
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Only a base process can have altern
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Although prune juice is a significa
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Rolling Up Costs Roll up lower-leve
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Allocation by Price The percentage
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• Closed. Co-product costs are re
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ecord for its base process. This de
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When a planned purchase order is ap
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Accessing and Modifying Joint Order
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Mix Variance Acct. Enter the accoun
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Backflush Calculation Methods Speci
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Receiving Unplanned Items Use Unpla
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(Supplier) Schedule Update from MRP
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CHAPTER 6 Work Orders The Work Orde
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• Schedule operations with Capaci
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Creating Work Orders Work orders ar
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Table 6.2 lists work order type cod
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Scheduled Work Orders Scheduled wor
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Planned Bills Bill created Routings
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Released A released order is like a
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• The release date is the date wh
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the average order quantity, the les
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Modifying Work Order Routings Use W
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Creating Picklists After you releas
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Issues are not restricted to what t
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Subcontract Operations Work orders
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Receiving and Backflushing When you
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Example Ten phantoms are in stock.
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Generating Reports Many of the Work
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Closing Work Orders To close a work
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6 Print Work Order WIP Cost Report
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CHAPTER 7 Shop Floor Control The Sh
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You can calculate employee efficien
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Times You can enter setup times, ru
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You can review recorded downtime us
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Downtime Review recorded downtime b
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CHAPTER 8 Advanced Repetitive Repet
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• Batches can overlap and visibil
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Setting Up Advanced Repetitive Repe
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• PO Shipper Receipt (5.5.5.5) Wh
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production lines. To set up multipl
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is 700 units per shift. If a second
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Milestone and Non-Milestone Operati
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In the first, there is a primary st
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Whenever you create or modify a seq
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Creating Repetitive Schedules A rep
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The schedule explodes automatically
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The Net Available is the material a
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Transfer the Inventory Use Repetiti
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• Cumulative Order Close (18.22.1
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Processing Steps Cumulative Order C
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Common Transaction Data All repetit
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Rate Variance All transactions cons
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Repetitive Transaction Programs The
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The component backflush logic looks
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Scrap Transaction Use Backflush Tra
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cumulative order. The amounts to po
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Generating Repetitive Reports Table
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Using Scheduled Orders You can hand
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If there is no WIP item number ente
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CHAPTER 9 Repetitive The Repetitive
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Defining Control File Settings Sett
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Operation Reporting The reporting o
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• If the remainder is positive, t
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CHAPTER 10 Quality Management MFG/P
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Setting Up Quality Management Befor
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A comparative symbol (, =) and a nu
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Defining Sampling Patterns Define s
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Type. Specify the type of testing t
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Conducting Process Inspections When
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Use inventory sampling patterns to
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CHAPTER 11 Forecasting/Master Sched
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6 Load the detail forecast records
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FORECASTING/MASTER SCHEDULE PLANNIN
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Forecast Methods FORECASTING/MASTER
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Copying and Combining Forecasts FOR
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Generating Reports FORECASTING/MAST
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Page 237 and 238: FORECASTING/MASTER SCHEDULE PLANNIN
Page 241 and 242: Fully Automatic Scheduling FORECAST
Page 243 and 244: Available-to-Promise FORECASTING/MA
Page 249 and 250: Generating Master Schedule Reports
Page 251 and 252: CHAPTER 12 Material Requirements Pl
Page 253 and 254: Sources of Demand MRP considers the
Page 255 and 256: Item Planning Data MATERIAL REQUIRE
Page 257 and 258: Order Policy Description Order Modi
Page 259 and 260: Time Fence MATERIAL REQUIREMENTS PL
Page 261 and 262: Component Effective Dates MATERIAL
Page 263 and 264: MRP Pegged Requirements MATERIAL RE
Page 265 and 266: MATERIAL REQUIREMENTS PLANNING 253
Page 267 and 268: Message Meaning Shipment Past Due I
Page 269 and 270: CHAPTER 13 Capacity Requirements Pl
Page 271 and 272: CAPACITY REQUIREMENTS PLANNING 259
Page 273 and 274: Generating Load Reports You can gen
Page 275 and 276: Adjusting Capacity and Load If a wo
Page 277 and 278: Numerics 1.1.5 58 1.1.13 57 1.2.1 5
Page 279 and 280: A Account Code Maintenance co-produ
Page 281 and 282: defined 53 demand for 77 material r
Page 283 and 284: Formula Maintenance 45 co-products/
Page 285 and 286: MPS. See master production scheduli
Page 287: epetitive 154, 183-189 completions
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