Class-8 Heavy Truck Duty Cycle Project Final Report - Center for ...

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6.6 Power Supply Use a second cable for ground and 12V power that is switched with the ignition. This cable should follow the same path as the J1939/J1708 cable to the dashboard fuse panel. 6.7 Additional Wiring Make all connections described in the Wiring Diagrams section (Section 5). Use tap-splice connectors for connections in the dashboard fuse panel. 7. CONFIGURATION PROCEDURES 7.1. Setting up Instruments for the First Time This section describes procedures for the first-time use of the eDAQ, VBOX, and weather station. These procedures are used to apply appropriate settings (which may or may not be the factory settings) to each of these instruments. 7.1.1. Initial EDAQ Setup Hardware Setup Note: This procedure starts with all equipment turned off and no connections made. 1) Turn on the computer and log in. NOTE: If the TCE software has not been installed, do this now, following the instructions in the eDAQ manual (pp. 23-24 of 198 in eDAQManual_2005113.pdf). 2) Make the physical connections to the eDAQ. a) To the computer i) Connect the gray/black cable labeled SAC-ESR9/HUB to the COMM port of the eDAQ. ii) Connect the black cable labeled E-ETHERNET HUB to the computer. b) To the power supply i) Verify that the power supply (12 Vdc) is off. ii) Connect the power cable to the POWER port of the eDAQ. iii) The attached cable labeled REMOTE POWER will not be used. Place the red and black leads of this cable in a position so that they will not touch. D-22
NOTE: The purpose of this cable is equivalent to that of the power switch on the front of the eDAQ; shorting these wires will cause the eDAQ to turn off. iv) Connect the leads of the POWER cable to the power supply. (1) The red lead is connected to the positive side of the power supply, and the black lead to the negative side. (2) Position the connections away from each other so that there is no possibility of contact. (Shorting the leads of the power supply will damage the power supply.) v) Check all connections, then turn on the power supply. 3) Turn on the eDAQ by pressing the power button to the left of the LEDs in the front of the eDAQ. All three lights should come on momentarily, and the green light will stay on, indicating a ready status. Communication Setup Note: This procedure is for an eDAQ which still has its factory-set IP address of 192.168.100.100. If using an eDAQ with a different IP address, substitute that IP address where the factory-set IP address is referenced; refer to Section 9.1.1. Changing IP Addresses for further information. 1) Verify that the computer’s IP address is 192.168.100.xxx (where xxx represents a number that is different from that of the eDAQ). 2) Verify that the computer recognizes the local connection. a) Go to Start > Run. b) In the Open field, type cmd. c) Type ipconfig. NOTE: This step may need to be repeated if the IP address does not immediately appear. d) When the computer’s IP address appears in the window, close the command window and proceed to the next step. 3) Verify that the computer and eDAQ communication settings are correct. a) Open the TCE software (Start > All Programs> SoMat TCE eDAQ V3.8.6d). b) From the menu, select Preferences > Communications. c) Look under IP Address or Host name NOTE: the connect timeout period and the socket buffer size D-23
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Class-8 Heavy Truck Duty Cycle Proj
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Vehicle Systems Program ORNL/TM-200
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2.7 LAUNCH OF THE FOT (OCTOBER 23,
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40 Connection and Support Structure
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LIST OF TABLES Table Page 1 Pilot T
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ACKNOWLEDGEMENTS The Oak Ridge Nati
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Sixty channels of data were collect
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xviii
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The data analyses performed in Phas
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Fig. 2. HHDDT Transient Mode In add
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vehicle; 3) a transit bus; 4) a nei
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payload and accessory load would al
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Data # Performance Measure Benefit
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Data # Performance Measure Benefit
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Fig. 10. NGK NOx/O2 Sensors Fig. 11
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1.3.4 De-instrumentation: Following
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Fig. 16. Pilot Test North-South Rou
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GPS information collected with the
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2.1 REVIEW OF PERFORMANCE MEASURE R
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2.3.2 Performance Measures Fig. 18.
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Signal Sensor 53 Road Grade Calcula
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2.3.6 Tractor and Trailer Details F
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determined that the particular CANo
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Cable runs to and from sensors were
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2.8 CONDUCTION OF FOT The FOT laste
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3. INTERNET DATA ACCESS TOOL The HT
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Fig. 30. Search Results The file se
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When the button “Extract Data”
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Data Fig. 33. Segment Merging In ad
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Fig. 36 shows the synthetic cycle g
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Fig. 39. A Synthetic Duty Cycle wit
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tractors) as well as the maximum to
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vehicle was carrying a heavy load o
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Vehicle Speed [mph] Vehicle Speed [
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5.2 REAL-WORLD DUTY CYCLES Informat
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Vehicle Speed [mph] 70 60 50 40 30
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Given the size and complexity of th
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data or out-of-range data. Therefor
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6.1.1 Spatial Information Using the
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For those cases in which an instrum
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Fig. 56. DCGenT Prototype Search Cr
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at constant speed. Parameters m, b,
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weight. Notice that, as expected, m
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the loss of information, and conseq
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consumption per unit of distance tr
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q q ( − ) ( feb'− feb) 100 '
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Table 15. General Statistics: Total
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70% 60% 50% 40% 30% 20% 10% 0% Idli
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Fig. 68. All Trips with Dual Tires
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The almost 700,000 miles logged dur
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Frequency 300 250 200 150 100 50 0
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Speed [mph] 80 70 60 50 40 30 20 10
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vehicle is hauling light or heavy l
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Frequency 350 300 250 200 150 100 5
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A summary of the statistics describ
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analysis controlling for the type o
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6.3.2.4 Summary of Fuel Efficiency
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Lesson Learned: A technology progre
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Lesson Learned: Adding external sen
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know if the vehicle was “filled u
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8. SUMMARY OF RESULTS AND CONCLUSIO
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9. FUTURE DIRECTIONS The Heavy Truc
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Appendix A PILOT TEST LETTER REPORT
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1.0 BACKGROUND 2.0 PROJECT OVERVIEW
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ACKNOWLEDGEMENTS The authors wish t
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evaluate the data collection system
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performance of their next generatio
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March and provided to the ORNL Prog
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Between January, 2005 and May, 2005
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Figure 4: NGK Sensor Figure 5: Omeg
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o Date and Time o Wind Speed o Wind
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Figures 28 through 31 show the ball
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Figure 22: Airweigh System Figure 2
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DVD. Figures 35 and 36 show some of
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3.3.7.1 Pre-Analysis Efforts: As th
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Task 1: Identification of Fleet(s)
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Data # Performance Measure Performa
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Sensor or eDaq Performance Performa
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45 46 47 48 49 50 51 52 53 Measure
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Data # 62 63 64 65-67 68-69 70-71 7
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Data # Performance Measure 87 Headi
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Appendix A-B Final Pilot Test Plan
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• DAS/sensor suite/cabling operab
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9 10 11 12 13 14 15 Lateral Velocit
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34 Rain Intensity 35 36 37 38 39 40
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59 60 61 62 63 64 65-67 68-69 70-71
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85 Longitude 86 Velocity 87 Heading
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3.2 Sensors The PMs listed in Table
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vehicles will be dedicated to the p
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DATE TEST ENGINEER: DRIVER: DEPARTI
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Jim Ridge, Dana Product Engineer, w
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Table 5.1 October Route and Schedul
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Table 5.2 December Route and Schedu
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Appendix A-C Field Test Signals 64
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9 Performance Measure Performance M
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Performance Measure 25 Rain Duratio
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Letter Report SUMMARY OF RELEVANT H
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Sensor or Performance Data Sensor o
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GAWR 44 lb AirWeigh 5800 Road Surfa
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Appendix B SCHRADER MEMORANDUM OF U
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MOU-UTB-2007001 Schrader Trucking C
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Page 219: Appendix C FIELD OPERATIONAL TEST P
Page 222 and 223: Collection, Analysis, and Archiving
Page 224 and 225: 4.0 APPROACH Phases 2 and 3 of the
Page 226 and 227: Signal Sensor 60 Tractor-Trailer Ma
Page 228 and 229: Schrader Trucking will provide six
Page 230 and 231: Sensitive Information] [Partner Sen
Page 232 and 233: 4.6 Sensor and DAS Integration to T
Page 234 and 235: 5.5 Vehicle Deployment Methodology
Page 236 and 237: Start address: 2360 Cherahala Blvd
Page 238 and 239: Figure 6.2: Schrader Shop, Far Left
Page 240 and 241: Figure 6.7: eDAQ Lite with two Vehi
Page 242 and 243: 6.5 Safety Information For Student
Page 245: Appendix D SYSTEM DESIGN AND OPERAT
Page 248 and 249: TABLE OF CONTENTS Collection, Analy
Page 250 and 251: 9.1.2. Shutdown Procedure 9.1.3. SI
Page 252 and 253: Signal Sensor 26 Cruise Control Acc
Page 254 and 255: Figure 4.1: Air-Weigh System Compon
Page 256 and 257: 4.5. EDAQ The eDAQ Lite is connecte
Page 258 and 259: the equipment inside from overheati
Page 260 and 261: 5.4. Weather Station Connections Fi
Page 262 and 263: Figure 5.5.3: VBOX Cable Table 5.5.
Page 264 and 265: Figure 6.3: Weather Station Locatio
Page 268 and 269: can also be changed from this windo
Page 270 and 271: on and the yellow light should begi
Page 272 and 273: Figure 7.1.3-1: Weather Station and
Page 274 and 275: Speed unit: m/s Sampling frequency:
Page 276 and 277: iii) Click on Browse to find and op
Page 278 and 279: c) Power Controller (Power) - no co
Page 280 and 281: 1) Select the Transducer and Messag
Page 282 and 283: Figure 7.2.4-2: Adding Transducer C
Page 284 and 285: Figure 7.2.4-3: Editing DIO Vehicle
Page 286 and 287: A. Changing Units - Converting tran
Page 288 and 289: C. Coordinates - Assign correct sig
Page 290 and 291: switch) Table 7.2.5: Contents of Ti
Page 292 and 293: Trigger Delay Setup: Check Enable d
Page 294 and 295: Figure 7.2.5-6: Time Base Shifter S
Page 296 and 297: Units: Full Scale Estimate - Min: 0
Page 298 and 299: Figure 7.2.6-2: Burst History Data
Page 300 and 301: Press Ctrl+3 (or click Run in the T
Page 302 and 303: 8.2. Procedures for Heavy Truck Dut
Page 304 and 305: d) Turn on the ignition. e) Turn on
Page 306 and 307: 4) Change the IP address field to t
Page 308 and 309: 5) Check to see that the computer c
Page 310 and 311: e) When all SIC files have been sav
Page 312 and 313: 4) To verify the time setting, go t
Page 314 and 315: e) Alter the id, mask, value, etc.
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Longitudinal CAN 0x87FF 0x0304 Long
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ULSB 0x98EAFFFBC1FE00 MaxVehSpLm CA
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Figure 9.1.6-2: Performing a ColdSt
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Table 9.2.2-1: Descriptions and Uni
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Channel ID Sensor Format Integer? P
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Channel ID eDAQ Invalid Data Value
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Channel ID Resolution Accuracy Note
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9.3. Appendix C: Additional DAS Not
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e replicated and saved as five iden
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2) Type in “cmd” 3) Type “ipc
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Producing multiple setup files 1) G
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9.4. Appendix D: Checklists and For
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D-96
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9.5. Appendix E: References and Web
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E-3
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E-5
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E-7
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E-9
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E-11
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E-13
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E-15
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E-17
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E-19
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E-21
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E-25
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E-27
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E-29
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E-31
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E-35
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E-39
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