Class-8 Heavy Truck Duty Cycle Project Final Report - Center for ...

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Speed unit: m/s Sampling frequency: 4 Hz Averaging time: 1 s Update interval: 1 s b) PTU Temperature unit: Celsius Barom. pressure unit: Pascal Update interval: 1 s c) Precipitation Rain unit: Metric Hail unit: Metric Counter reset: Manual Auto report based on: Time Figure 7.1.3-5: Sensor Settings NOTE: To set up multiple weather stations, disconnect the battery, disconnect the weather station, connect the next weather station, and reconnect the battery. Within a few seconds, the Configuration Tool program will show readings for this weather station. 10) When finished, disconnect the battery from the weather station, close the configuration software, and disconnect the weather station. NOTE: Be sure the service flap is fully closed after configuring the weather station. 7.2. Preparing the EDAQ to Collect Data In order to collect the data required for the Project, certain databases must be loaded onto the eDAQ. In addition, the hardware must be configured and the transducer channels must be set up. From the transducer channels, calculated channels can be set up and the list of channels to be monitored by D-30
the eDAQ can be finalized. This section details the procedures to prepare a test setup so the eDAQ may be used to collect data. 7.2.1. Loading EDAQ Databases NOTE: This procedure requires that the eDAQ be on with all Vehicle Bus Modules connected as a minimum. If at all possible, all sensors should be connected as well. In order to configure the hardware, the appropriate database and/or firmware must be loaded. 1) Load all necessary databases onto the computer from the Databases, Setups, and Scripts CD. a) Copy the AirWeigh database to the specified location: C:\Program Files\SoMat\Tce_eDAQ_3.86d\Vbus_db\J1708\Air Weigh_Alone.txt b) Copy the VBOX database to the specified location: C:\Program Files\SoMat\Tce_eDAQ_3.86d\Vbus_db\CAN\VBO X_and_Volvo.txt 2) Copy the database files to the eDAQ. a) Open the eDAQ web page (http://192.168.100.100). b) Click on Hardware and select Vehicle Bus Module (VBM_1) from the list. c) Add the database for the AirWeigh. i) Click Edit Parameter Databases and click J1708. ii) Click on Copy New File to eDAQ. iii) Click on Browse to find and open C:\Program Files\SoMat\Tce_eDAQ_3.86d\Vbus_db\J1708\ AirWeigh_Alone.txt. iv) Move the cursor to the end of the Destination path on eDAQ and type AirWeigh_Alone.txt. v) Click on Copy To eDAQ and click OK at the confirmation message. vi) Click the Up arrow to return to the Edit Parameter Database interface. d) Add the database for the VBOX and Volvo. i) From the Edit Parameter database screen (Hardware > Vehicle Bus Module > Edit Parameter Database), click on CAN. ii) Click on Copy New File to eDAQ. D-31
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Class-8 Heavy Truck Duty Cycle Proj
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Vehicle Systems Program ORNL/TM-200
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2.7 LAUNCH OF THE FOT (OCTOBER 23,
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40 Connection and Support Structure
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LIST OF TABLES Table Page 1 Pilot T
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ACKNOWLEDGEMENTS The Oak Ridge Nati
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Sixty channels of data were collect
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xviii
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The data analyses performed in Phas
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Fig. 2. HHDDT Transient Mode In add
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vehicle; 3) a transit bus; 4) a nei
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payload and accessory load would al
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Data # Performance Measure Benefit
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Data # Performance Measure Benefit
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Fig. 10. NGK NOx/O2 Sensors Fig. 11
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1.3.4 De-instrumentation: Following
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Fig. 16. Pilot Test North-South Rou
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GPS information collected with the
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2.1 REVIEW OF PERFORMANCE MEASURE R
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2.3.2 Performance Measures Fig. 18.
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Signal Sensor 53 Road Grade Calcula
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2.3.6 Tractor and Trailer Details F
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determined that the particular CANo
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Cable runs to and from sensors were
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2.8 CONDUCTION OF FOT The FOT laste
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3. INTERNET DATA ACCESS TOOL The HT
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Fig. 30. Search Results The file se
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When the button “Extract Data”
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Data Fig. 33. Segment Merging In ad
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Fig. 36 shows the synthetic cycle g
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Fig. 39. A Synthetic Duty Cycle wit
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tractors) as well as the maximum to
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vehicle was carrying a heavy load o
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Vehicle Speed [mph] Vehicle Speed [
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5.2 REAL-WORLD DUTY CYCLES Informat
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Vehicle Speed [mph] 70 60 50 40 30
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Given the size and complexity of th
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data or out-of-range data. Therefor
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6.1.1 Spatial Information Using the
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For those cases in which an instrum
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Fig. 56. DCGenT Prototype Search Cr
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at constant speed. Parameters m, b,
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weight. Notice that, as expected, m
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the loss of information, and conseq
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consumption per unit of distance tr
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q q ( − ) ( feb'− feb) 100 '
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Table 15. General Statistics: Total
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70% 60% 50% 40% 30% 20% 10% 0% Idli
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Fig. 68. All Trips with Dual Tires
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The almost 700,000 miles logged dur
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Frequency 300 250 200 150 100 50 0
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Speed [mph] 80 70 60 50 40 30 20 10
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vehicle is hauling light or heavy l
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Frequency 350 300 250 200 150 100 5
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A summary of the statistics describ
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analysis controlling for the type o
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6.3.2.4 Summary of Fuel Efficiency
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Lesson Learned: A technology progre
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Lesson Learned: Adding external sen
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know if the vehicle was “filled u
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8. SUMMARY OF RESULTS AND CONCLUSIO
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9. FUTURE DIRECTIONS The Heavy Truc
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Appendix A PILOT TEST LETTER REPORT
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1.0 BACKGROUND 2.0 PROJECT OVERVIEW
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ACKNOWLEDGEMENTS The authors wish t
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evaluate the data collection system
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performance of their next generatio
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March and provided to the ORNL Prog
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Between January, 2005 and May, 2005
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Figure 4: NGK Sensor Figure 5: Omeg
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o Date and Time o Wind Speed o Wind
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Figures 28 through 31 show the ball
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Figure 22: Airweigh System Figure 2
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DVD. Figures 35 and 36 show some of
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3.3.7.1 Pre-Analysis Efforts: As th
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Task 1: Identification of Fleet(s)
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Data # Performance Measure Performa
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Sensor or eDaq Performance Performa
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45 46 47 48 49 50 51 52 53 Measure
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Data # 62 63 64 65-67 68-69 70-71 7
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Data # Performance Measure 87 Headi
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Appendix A-B Final Pilot Test Plan
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• DAS/sensor suite/cabling operab
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9 10 11 12 13 14 15 Lateral Velocit
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34 Rain Intensity 35 36 37 38 39 40
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59 60 61 62 63 64 65-67 68-69 70-71
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85 Longitude 86 Velocity 87 Heading
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3.2 Sensors The PMs listed in Table
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vehicles will be dedicated to the p
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DATE TEST ENGINEER: DRIVER: DEPARTI
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Jim Ridge, Dana Product Engineer, w
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Table 5.1 October Route and Schedul
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Table 5.2 December Route and Schedu
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Appendix A-C Field Test Signals 64
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9 Performance Measure Performance M
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Performance Measure 25 Rain Duratio
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Letter Report SUMMARY OF RELEVANT H
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Sensor or Performance Data Sensor o
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GAWR 44 lb AirWeigh 5800 Road Surfa
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Appendix B SCHRADER MEMORANDUM OF U
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MOU-UTB-2007001 Schrader Trucking C
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MOU-UTB-2007001 Schrader Trucking C
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Appendix C FIELD OPERATIONAL TEST P
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Collection, Analysis, and Archiving
Page 224 and 225: 4.0 APPROACH Phases 2 and 3 of the
Page 226 and 227: Signal Sensor 60 Tractor-Trailer Ma
Page 228 and 229: Schrader Trucking will provide six
Page 230 and 231: Sensitive Information] [Partner Sen
Page 232 and 233: 4.6 Sensor and DAS Integration to T
Page 234 and 235: 5.5 Vehicle Deployment Methodology
Page 236 and 237: Start address: 2360 Cherahala Blvd
Page 238 and 239: Figure 6.2: Schrader Shop, Far Left
Page 240 and 241: Figure 6.7: eDAQ Lite with two Vehi
Page 242 and 243: 6.5 Safety Information For Student
Page 245: Appendix D SYSTEM DESIGN AND OPERAT
Page 248 and 249: TABLE OF CONTENTS Collection, Analy
Page 250 and 251: 9.1.2. Shutdown Procedure 9.1.3. SI
Page 252 and 253: Signal Sensor 26 Cruise Control Acc
Page 254 and 255: Figure 4.1: Air-Weigh System Compon
Page 256 and 257: 4.5. EDAQ The eDAQ Lite is connecte
Page 258 and 259: the equipment inside from overheati
Page 260 and 261: 5.4. Weather Station Connections Fi
Page 262 and 263: Figure 5.5.3: VBOX Cable Table 5.5.
Page 264 and 265: Figure 6.3: Weather Station Locatio
Page 266 and 267: 6.6 Power Supply Use a second cable
Page 268 and 269: can also be changed from this windo
Page 270 and 271: on and the yellow light should begi
Page 272 and 273: Figure 7.1.3-1: Weather Station and
Page 276 and 277: iii) Click on Browse to find and op
Page 278 and 279: c) Power Controller (Power) - no co
Page 280 and 281: 1) Select the Transducer and Messag
Page 282 and 283: Figure 7.2.4-2: Adding Transducer C
Page 284 and 285: Figure 7.2.4-3: Editing DIO Vehicle
Page 286 and 287: A. Changing Units - Converting tran
Page 288 and 289: C. Coordinates - Assign correct sig
Page 290 and 291: switch) Table 7.2.5: Contents of Ti
Page 292 and 293: Trigger Delay Setup: Check Enable d
Page 294 and 295: Figure 7.2.5-6: Time Base Shifter S
Page 296 and 297: Units: Full Scale Estimate - Min: 0
Page 298 and 299: Figure 7.2.6-2: Burst History Data
Page 300 and 301: Press Ctrl+3 (or click Run in the T
Page 302 and 303: 8.2. Procedures for Heavy Truck Dut
Page 304 and 305: d) Turn on the ignition. e) Turn on
Page 306 and 307: 4) Change the IP address field to t
Page 308 and 309: 5) Check to see that the computer c
Page 310 and 311: e) When all SIC files have been sav
Page 312 and 313: 4) To verify the time setting, go t
Page 314 and 315: e) Alter the id, mask, value, etc.
Page 316 and 317: Longitudinal CAN 0x87FF 0x0304 Long
Page 318 and 319: ULSB 0x98EAFFFBC1FE00 MaxVehSpLm CA
Page 320 and 321: Figure 9.1.6-2: Performing a ColdSt
Page 322 and 323: Table 9.2.2-1: Descriptions and Uni
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Channel ID Sensor Format Integer? P
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Channel ID eDAQ Invalid Data Value
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Channel ID Resolution Accuracy Note
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9.3. Appendix C: Additional DAS Not
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e replicated and saved as five iden
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2) Type in “cmd” 3) Type “ipc
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Producing multiple setup files 1) G
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9.4. Appendix D: Checklists and For
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D-96
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9.5. Appendix E: References and Web
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E-3
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E-5
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E-7
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E-9
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E-11
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E-13
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E-15
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E-17
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E-23
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E-25
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