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IGCAR : Annual Report - Indira Gandhi Centre for Atomic Research

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IGC<br />

<strong>Annual</strong> <strong>Report</strong> 2007<br />

adjustable compressive stress.<br />

In the present work, we<br />

demonstrate the synthesis of<br />

Ni/CrN coatings prepared by<br />

magnetron sputtering as they<br />

impart properties such as<br />

improved wear resistance,<br />

good corrosion resistance, low<br />

friction coefficients, and<br />

attractive appearance.<br />

Intensity(a.u)<br />

2000<br />

0 sccm<br />

1600 2 sccm<br />

3sccm<br />

1200 5 sccm<br />

10 sccm<br />

800<br />

15 sccm<br />

(111)CrN<br />

(200)CrN/ (111)Ni<br />

(200)Ni<br />

DC magnetron sputtering<br />

from 50Wt% Ni- 50wt%Cr<br />

target of 32.5mm diameter and<br />

3 mm thickness was used to<br />

deposit the Ni/CrN coatings in<br />

the present study. The<br />

microstructural properties as a<br />

function of nitrogen flow rate<br />

and substrate temperatures<br />

were investigated using the<br />

(220)CrN<br />

(311)CrN / (220)Ni<br />

20 sccm<br />

400<br />

25 sccm<br />

0<br />

20 30 40 50 60 70 80 90<br />

Two Theta(degrees)<br />

(311)Ni<br />

Fig.2 XRD traces of the nanocomposite films as a<br />

function of nitrogen flow rates<br />

Fig.3 TEM microstructure of nanocrystalline composite film of Ni/CrN.<br />

The inset shows the diffraction pattern containing reflections of Ni and CrN.<br />

techniques of x-ray diffraction,<br />

scanning electron microscopy<br />

and<br />

microhardness<br />

measurements. SEM/EDX<br />

analysis indicated a fine<br />

distribution of particles (Fig.1a)<br />

and the composition of the<br />

films is close that of the target<br />

stoichiometry (Fig 1b). XRD<br />

analysis indicted that the films<br />

contained Ni, Cr 2 N and CrN<br />

<strong>for</strong> flow rates less than 2<br />

standard cubic centimeter per<br />

minute (sccm) and Ni and CrN<br />

<strong>for</strong> flow rates >2sccm ( Fig.2).<br />

The particle size of the CrN and<br />

Ni were found to be 5 nm and<br />

9.5-13 nm, respectively. The<br />

films deposited at 773 K<br />

showed that the particle size of<br />

the Ni was found to remain at 5<br />

nm, while the partcle size<br />

decreased from 13 nm to 9.5<br />

nm with increasing flow rate of<br />

nitrogen. A typical TEM bright<br />

field image of Ni/CrN film<br />

deposited on NaCl and the<br />

corresponding diffraction<br />

pattern (inset of Fig.3) confirms<br />

the XRD results.<br />

Nanoindentation<br />

measurements of the films<br />

showed hardness values of<br />

about 12 GPa which is<br />

significantly lower than the<br />

hardness of pure CrN (~ 20<br />

GPa) indicating that the<br />

composite coatings might have<br />

more ductility than that of pure<br />

intermetallic nitride phase.<br />

148 BASIC RESEARCH

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