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IGCAR : Annual Report - Indira Gandhi Centre for Atomic Research

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IGC<br />

<strong>Annual</strong> <strong>Report</strong> 2007<br />

Table 2 : Results of dimensional measurements on FSA and fuel pins after154GWD/t burn-up<br />

measured from the<br />

reconstructed cross sections. By<br />

assembling various crosssections<br />

in the 3D-modelling<br />

environment of CAM software,<br />

the 3D wire frame model of the<br />

FSA is reconstructed. The<br />

magnitude and direction of the<br />

head-to-foot misalignment,<br />

angular twist etc., are<br />

measured from this model.<br />

The machine was used to<br />

carry out metrology and<br />

dismantling of the FBTR FSA<br />

that was discharged after a<br />

burn-up of 155 GWd/t. The<br />

reconstructed cross sections of<br />

the FSA at some typical axial<br />

locations are shown in Fig.2.<br />

Dimensional accuracy of these<br />

figures lies within + 0.015mm.<br />

The variation of flat-to-flat<br />

distance along the length of the<br />

FSA is shown in Fig.3. The<br />

maximum increase in flat-to-flat<br />

distance and corner-to-corner<br />

distance observed are<br />

respectively 0.7mm and<br />

0.68mm, and they occur at the<br />

region corresponding to the<br />

centre of the fuel column.<br />

Fig.4 shows the reconstructed<br />

wire-frame model of the FSA.<br />

The head-to-foot misalignment<br />

of the FSA was found to be<br />

the FSA after cutting the inner<br />

and outer hexagonal sheaths<br />

transversely using laser at the<br />

7.5mm and no twist was location 605mm from the foot<br />

observed.<br />

end of the FSA.<br />

Fig. 5 shows the Nd-YAG 13 selected fuel pins<br />

laser system developed by extracted from the FSA were<br />

RRCAT, Indore, <strong>for</strong> laser cutting. subjected to length and<br />

The power and signal cables diameter measurements. Length<br />

and the fibre optic cable which was measured using a<br />

delivers the laser power at the measuring bench fitted with dial<br />

cutting torch pass through gauges and working on<br />

specially designed leak-tight<br />

penetrations in the cell wall.<br />

comparison principle with an<br />

accuracy of ± 0.02mm. The<br />

The DMLD machine has increase in lengths of fuel pins<br />

additional provision <strong>for</strong> cutting<br />

the FSA with a motorized<br />

diamond wheel. The fuel pin<br />

bundle was disengaged from<br />

measured was found to vary<br />

from 1.89mm to 4.28mm. A<br />

fuel pin profilometer with two<br />

linearly variable differential<br />

Fig.2 The reconstructed cross sections of high burn-up FSA.<br />

FUEL CYCLE 89

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