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IGCAR : Annual Report - Indira Gandhi Centre for Atomic Research

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IGC<br />

<strong>Annual</strong> <strong>Report</strong> 2007<br />

Carbon content(wt%)<br />

0.14<br />

0.12<br />

0.10<br />

0.08<br />

0.06<br />

0.04<br />

type 316SS<br />

type 316LN<br />

0.02<br />

0 5 10 15 20 25 30 35<br />

Distance(µm)<br />

Fig.2 Measured carbon profile <strong>for</strong><br />

types and 316LN stainless<br />

steel exposed <strong>for</strong> 16000 hours<br />

obtained by SIMS analysis<br />

the corrosion and mechanical<br />

properties.<br />

Here we report the results of<br />

the changes in microstructure,<br />

tensile and corrosion properties<br />

of AISI type 316LN SS on<br />

exposure to high temperature<br />

liquid sodium at 823 K <strong>for</strong><br />

16000 hours and compare<br />

them with the corresponding<br />

changes in type 316 SS<br />

exposed <strong>for</strong> the same duration<br />

in high temperature liquid<br />

sodium.<br />

In both the steels, thermal<br />

ageing at 823 K caused<br />

carbide precipitation at the<br />

grain boundaries. Due to<br />

leaching of elements, there was<br />

a surface modified layer of<br />

ferrite up to around 10 µm<br />

(Fig.1) in type 316LN SS while<br />

the modified layer was up to<br />

about 15 µm in type 316 SS.<br />

The average microhardness of<br />

mill-annealed type 316LN SS<br />

was 174 VHN. Thermally aged<br />

type 316LN SS showed an<br />

average hardness of 236 VHN.<br />

An increase of nearly 50 VHN<br />

was observed nearer the<br />

surface in sodium-exposed<br />

material vis-à-vis thermally<br />

aged material. The hardness<br />

values decreased and reached<br />

the matrix value at around<br />

100µm. This increase in<br />

hardness indicated surface<br />

carburization of the material<br />

due to sodium exposure.<br />

The concentration profile of<br />

carbon determined by SIMS<br />

showed that, in type 316LN SS,<br />

the peak concentration of<br />

carbon was attained at 10 µm,<br />

immediately after the end of the<br />

degraded layer, while the bulk<br />

concentration was attained at a<br />

distance of 38 µm. In type 316<br />

SS, carbon concentration had<br />

attained a maximum of 0.135<br />

wt% at a depth of 43 µm and<br />

equaled the bulk concentration<br />

at a distance of 74 µm from the<br />

surface. The carbon content<br />

was less than the bulk<br />

concentration up to a depth<br />

where a degraded layer which<br />

contained ferrite was <strong>for</strong>med on<br />

the surface. The reduction in<br />

carbon content in the degraded<br />

layer was because the solubility<br />

of carbon in ferrite is lower<br />

resulting in carbon being<br />

rejected from the degraded<br />

layer. Comparative carbon<br />

profiles of type 316 and 316LN<br />

SS, <strong>for</strong> the period of exposure<br />

of 16000 hours, measured by<br />

SIMS analysis is shown in Fig.2.<br />

Based on the measured carbon<br />

profiles by SIMS, the probable<br />

carbon profile after 40 years<br />

(Fig.3) was predicted by<br />

calculating and using an<br />

effective diffusion coefficient.<br />

The expected carburization<br />

depth was around 260 µm <strong>for</strong><br />

type 316LN SS.<br />

Tensile test results showed an<br />

increase of 22% in yield<br />

strength (YS) and a reduction in<br />

total elongation by 33% on<br />

sodium exposure of annealed<br />

material. Thermal exposure of<br />

the annealed material at 823 K<br />

<strong>for</strong> 16000 hours, without<br />

exposure to sodium, caused an<br />

increase in YS by 8% and a<br />

decrease of 13% in total<br />

elongation. The increased<br />

changes on sodium exposure<br />

vis-a vis thermally aged<br />

condition was attributed to<br />

carburization. Similar changes<br />

in mechanical properties were<br />

observed <strong>for</strong> type 316 stainless<br />

steel.<br />

Carbon Content (wt%)<br />

0.14<br />

0.13<br />

0.12<br />

0.11<br />

0.10<br />

0.09<br />

0.08<br />

0.07<br />

0.06<br />

0.05<br />

0.04<br />

0.03<br />

type 316SS<br />

type 316LN<br />

0 50 100 150 200 250 300<br />

Distance (µm)<br />

Fig.3 Calculated carbon profile of<br />

types 316 and 316LN stainless<br />

steel after 40 years<br />

56 R&D FOR FBRs

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