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IGCAR : Annual Report - Indira Gandhi Centre for Atomic Research

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IGC<br />

<strong>Annual</strong> <strong>Report</strong> 2007<br />

Fig.1 Schematic of the RV cooling system<br />

emerges out of the insulation.<br />

To mitigate this hot spot, it was<br />

essential to increase the<br />

circumferential conductance in<br />

the RV liner. This is achieved by<br />

interconnecting the cooling<br />

pipes by 10 mm thick carbon<br />

steel plates <strong>for</strong> a height of 1.2<br />

m, as shown in Fig. 1. Also, the<br />

water flow rate has to be<br />

doubled <strong>for</strong> the lower lateral<br />

shield region of RV. The number<br />

of cooling tubes and the water<br />

flow rate in the additional<br />

cooling loop of SVSE have been<br />

determined to be 288 and 60<br />

m 3 /h respectively. The<br />

temperature distribution in RV<br />

with these modifications is<br />

depicted in Fig. 2.<br />

Fig.2 Temperature distribution in reactor vault around SVSE embedment during<br />

normal and SGDHR conditions<br />

that the cooling pipes are<br />

welded to the liner (through<br />

out) the length. But, near the<br />

safety vessel support<br />

embedment, the cooling pipes<br />

cannot penetrate the support<br />

flanges. Hence, a part of<br />

concrete trapped inside the<br />

flanges remains un-cooled.<br />

Further, from the point of view<br />

of avoiding use of sharp bends<br />

in the pipes, the cooling pipes<br />

have to be re-routed during<br />

construction. The effects of<br />

these changes on the concrete<br />

temperature around the safety<br />

vessel support embedment<br />

(SVSE) have been assessed by a<br />

comprehensive Computational<br />

Fluid Dynamic (CFD) analysis<br />

and suitable design provisions<br />

have been identified and<br />

implemented at the<br />

construction site.<br />

As a part of the analysis,<br />

many parametric studies (12<br />

configurations) have been<br />

carried out and the need of<br />

additional cooling loop in the<br />

SVSE zone is identified. Also, it<br />

is seen that there is a local<br />

hotspot in RV where the conical<br />

support of the safety vessel<br />

From limitations in space<br />

around SVSE, the number of<br />

headers that can be connected<br />

to the SVSE cooling loop and<br />

the size of headers are to be as<br />

minimum as possible. However,<br />

from heat removal<br />

considerations, the flow rate<br />

that is required to be sent<br />

through each and every cooling<br />

pipe should be more than a<br />

Fig.3 Header with "end-in & end-out"<br />

configuration <strong>for</strong> SVSE cooling<br />

PROTOTYPE FAST BREEDER REACTOR 15

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